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Automotive and Vehicle
Interface introduced our load cells to the auto and vehicle industry more than five decades ago. We understand the complexities of testing throughout the entire journey, from component design and prototyping to rigorous safety testing of every piece of equipment. Our quality and precision sensor technologies are essential to manufacturing and production.
Faster, lighter, safer, more responsive automotive vehicle load cell sensors are built at Interface. Nearly every segment of the automotive industry deals with conflicting priorities as they compete to develop new vehicles for their customers. From the focus on extreme performance of racing vehicles to the safety focus of consumer automobiles, Interface can provide force and torque measurement solutions to help you achieve your automotive goals.
We currently supply force and torque sensors directly to automotive OEMs as well as to Tier 1 component vendors and Tier 2 & Tier 3 machine designers, who use Interface force sensors to improve their products and processes.
Interface has been supplying high quality, precision load cells to the automotive industry since 1968, including custom one-off sensors and special application-specific designs. Standard off-the-shelf models such as our 2400 series , our 3200 series Stainless Steel LowProfile™ Load Cells or our WMC Miniature Load Cell family are popular with machine builders and used anywhere a rugged stainless steel load cell is required. Research and development facilities with precision applications favor our 1200 Series LowProfile™ Load Cells with their special moment compensated design. These are used in auto manufacturer assembly lines in a variety of production monitoring and verification applications.Our exceedingly accurate LowProfile™ Load Cells have been used in NASCAR and IndyCar garages for testing individual springs and entire vehicle suspensions.
A moment compensated Interface load cell has as much as 1,000 times less error from side load or moment as our competitor’s products. And many of our sensors feature 10x mechanical overload protection, which helps protect against unintended loads. Our Model BPL Load Cell is a very LowProfile™ load cell for measuring force on gas, brake or clutch pedal.
With a wide range of automotive vehicle load cell sensors, force and torque measurement capabilities and features such as moment compensation, temperature compensation, and mechanical overload protection, Interface can help you design a solution perfect for your automotive application.
Automotive + Vehicle Applications:
Automotive component testing including gearbox, differential, tires, pedals, etc.
Race suspension Tuning & Adjustment
Bushing qualification and bearing press verification
Interface supports one of the many automotive and vehicle industry revolutions. One such area of rapid transformation is smart transportation, a rapidly growing field that uses sensors, data, and analytics to improve transportation systems’ efficiency, safety, and sustainability.
In the automotive industry, sensor technologies, including our load cells, torque transducers, and multi-axis sensors, are being used to improve many features, including crash avoidance, lane departure warnings, adaptive cruise control, EV battery management, and autonomous driving. Essentially sensor technologies are making our transportation systems safer and smarter.
In addition to these safety features, sensors are also being used to improve the efficiency and sustainability of vehicles. Some examples of smart transportation technologies that require testing or embedded sensors include:
Intelligent traffic lights use sensors to detect traffic flow and adjust the timing of the lights to improve traffic flow.
Vehicle-to-vehicle communication technology allows vehicles to communicate with each other and share information about their speed, location, and intentions. This can help to prevent collisions and improve traffic flow.
Autonomous vehicles use sensors and software to drive themselves without needing a human driver.
How are Interface products used in smart transportation applications?
Interface load cells measure the weight of cargo or passengers in a vehicle. This information can be used to optimize the weight distribution for better handling and fuel efficiency.
Interface torque transducers measure the amount of torque being applied to the wheels of large transportation vehicles that travel by rail, cable, or road. This information can be used to improve engine and transmission performance.
Interface pillow block load cells provide instant feedback for rail transportation, enabling these fast-moving vehicles to operate safely across hills, plains, mountains, and deserts.
Interface instrumentation solutions gather measurements of different aspects of smart vehicles, such as speed, temperature, and fuel or battery consumption. This information can be used to provide system management operations feedback in real time and help troubleshoot problems.
As this technology continues to develop, we expect to see even more innovative and efficient ways to get around.
Smart Transportation Videos:
Battery Solutions
Battery Solutions
Advancing Battery Options with Measurement Solutions
The automotive industry is undergoing a monumental transition in manufacturing electric vehicles (EVs) as a viable alternative to internal combustion engine-powered cars.Batteries are the core components of EVs, providing the energy necessary to propel vehicles. Acceptance and advancements of EV’s is highly dependent on the battery.It’s well understood that the mass adoption of EVs has significant implications for reducing greenhouse gas emissions, air pollution, and fossil fuel dependency. Consumers are making assessments on vehicles based on battery lifespan, charging options and mileage.
The increase in battery demand is connected to availability of critical materials. Reducing the need for critical materials will also be important for supply chain sustainability, resilience and security. Accelerating advancements in battery capabilities, recycling and materials will drive faster adoption of EVs. The current market shift towards EVs has made the lithium-ion battery the dominant battery type today, surpassing all other types. EV manufacturers prefer partnering with manufacturers (OEMs) of newer model Li-ion batteries due to their lighter weight and higher energy density.
Load Cells and Battery Advancements
Force measurement testing plays a crucial role in many aspects of lithium-ion battery testing, covering multiple stages in research, development, and manufacturing processes. Materials like lithium-sulfur, silicon anodes, and graphene-based electrodes hold great promise. As battery technology continues to evolve, we can expect transformative changes that will redefine how we travel, transport goods, and shape our world. As an industry solution provider, Interface offers various solutions tailored to automotive component and battery manufacturers:
Battery Capacity Testing: Load cells assess the capacity and energy density of lithium-ion batteries by subjecting them to various load profiles and measuring corresponding electrical outputs. This enables the characterization of a battery’s energy storage capabilities and performance over time, crucial for achieving greater range in electric vehicles.
Battery Safety Testing: Given the potential for thermal runaway and safety hazards in lithium-ion batteries, load cells, in combination with temperature and pressure sensors, can monitor critical parameters during battery operation. Detecting abnormal mechanical forces or stresses can indicate impending failure, prompting preventive measures or shutdown protocols.
Battery Environmental Testing: Load cells and other sensor technologies simulate real-world conditions and environmental factors that batteries may encounter throughout their lifespan. This includes vibration testing, temperature cycling, humidity exposure, and acceleration force simulation. Manufacturers and researchers can assess the battery’s performance and reliability under various environmental conditions.
Battery Manufacturing Quality Control: Load cells play a vital role in battery manufacturing processes by ensuring consistent quality and performance. They measure and analyze forces and stresses experienced during assembly, welding, or compression processes, identifying manufacturing defects, inconsistencies, or deviations from design specifications.
Battery R&D, testing and production rely on high-accuracy measurement solutions. As the world manufacturer’s, policy makers and organizations fund signification growth in battery manufacturing and incentives for EV purchases, batteries are expanding their reach into other industries including consumer products, energy and IoT. The possibilities are expansive and have dramatic impact on sustainability and humanity.
Battery Solution Videos:
Autonomous Vehicles (AVs)
Autonomous Vehicles (AVs)
Technology is evolving to the point where robots and computers control most aspects of travel and mobility. Autonomous vehicles (AVs) are self-driving cars or vehicles that drive without guidance from a driver. These advanced driving systems are designed to help passengers avoid hazardous roads, creating safe driving experiences without possible human error.
Tailored Solutions for AV Development
We have been a long-time partner of the automotive industry and understand the unique test and measurement challenges of vehicle development, including the innovation in AVs.
Interface goes beyond generic testing tools used in Level 1 through 5 SAE classifications for automation. Accurate force and torque measurement solutions ensure the quality and performance of an AV. Confidence equals adoption. Interface fosters confidence in development with accurate data from our precision, quality sensor technologies, and devices.
We offer a range of trusted measurement solutions, from high-precision miniature load cells for intricate suspension load testing to wireless torque transducers for high-speed data collection. Interface has the support sensors to ensure AVs are meticulously evaluated, proven, and ready to hit the road – safely.
AV Applications for Interface Measurement Solutions:
Sensor Calibration and Accuracy Testing
Software Validation and Simulation
Functional Safety Testing
Real-World Driving Tests Load
Suspension Load Testing
Brake Performance Testing
Steering Torque Testing
Tire Load and Pressure Testing
Powertrain Efficiency Testing
Crash Testing
Torque Measurement in Autonomous Actuators
Interface isn’t just a supplier. We are a trusted partner for OEMs, machine builders, test engineers, and labs focused on bringing next-generation AVs to life. Our measurement devices are instrumental across the entire AV development cycle from R&D to parts and component testing.
We know that AV manufacturers must deliver safe, efficient, and reliable vehicles, paving the way for a future of autonomous transportation. Interface is a partner ready to support this growing market.
Racing teams are always striving for perfection. They meticulously test, tune, and refine every component in a race car to achieve the best performance. Precision measurement is vital in this process, providing the accurate data needed to make informed decisions about everything from tire performance to engine tuning.
As race car teams strive to gain a competitive edge, measured in seconds, Interface continues to play a pivotal role in ensuring accurate force measurement solutions are used to test the limits of every component used in motorsports. Our products provide the competitive advantage that teams need, pushing performance demands for all types of racing machines, for professional and amateur level racing. Check out how we helped the Gopher Motorsport Racing Team.
What is widely acknowledged in the racing community is that engineers and manufacturers of equipment and parts used in these high-performance vehicles rely on Interface for precision testing solutions. Our products, known for their unparalleled precision, have been proven in the racing arena.
Types of Racing Vehicle Tests Using Load Cells, Torque Transducers and Multi-Axis Sensors
Aerodynamic Load Testing
Suspension Load and Travel Analysis
Brake Performance Testing
Engine Dynamometer Testing
Tire Load and Contact Patch Analysis
Powertrain Efficiency and Performance Testing
Bearing Load and Friction Analysis
Gearbox Efficiency Testing
Impact and Crash Testing
Structural Integrity and Fatigue Testing
Driver Input and Control Force Analysis
Vehicle Dynamics and Handling Analysis
Wear and Durability Testing
These measurement systems provide critical data for racing teams to design and develop high-performance vehicles that are competitive, safe, and reliable.
Interface’s load cells and torque transducers are not just used, but extensively utilized in racing vehicle design, testing, and performance tracking. The data acquired through these sensors, which have been proven effective, helps performance auto engineers optimize vehicle components, ensuring they perform at their best under the intense conditions of a race.
We like to ensure our products are top-class and help our customers win! Experience affirms the positive performance effects of force measurement in auto racing. In the highly competitive world of automotive racing, every millisecond counts.
Interface load cells and torque transducers provide precision measurements in auto racing vehicle design, testing, and performance tracking. The data acquired through these sensors, like the AxialTQ, helps performance auto engineers optimize vehicle components, ensuring they perform at their best under the intense conditions of a race.
https://www.interfaceforce.com/wp-content/uploads/auto-racing-requires-precison.png800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2024-08-22 10:38:522024-08-22 10:38:23Engineering Peak Performance in Auto Racing Requires Precision Measurement
Interface is a trusted supplier to automotive testing labs and automakers of precision sensor technologies for force and torque measurement. Our load cells support research, testing, and innovation in the industry. There is a growing demand for Interface torque transducers for motor, engine, EV battery, tire, and component tests.
https://www.interfaceforce.com/wp-content/uploads/trends-in-auto-test.png800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2023-10-19 08:08:292023-10-16 13:58:51Interface Validates Trends in Automotive Test and Measurement
Interface understands that test labs need the very best in terms of testing devices and equipment. Interface, a supplier to automotive testing labs for decades, has a broad range of products used in all types of torque, force, and weighing applications. Accelerating Automotive Excellence With Interface Testing Lab Solutions is a new case study that details common challenges and solutions offered by Interface to fit the requirements of today’s modern automotive industry testing lab.
https://www.interfaceforce.com/wp-content/uploads/AUTO-TESTING-EXCELLENCE.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2023-07-06 08:08:082023-07-14 14:57:53Accelerating Automotive Excellence in the Test Lab
Smart transportation uses Interface transducers to measure force, torque, or weight. Our load cells, torque transducers, scales, load pins, tension links, and multi-axis sensors provide vital force, torque and weight measurement data in the design, development, testing and performance monitoring of various smart transportation systems and components. Our products are used in smart transportation for cargo weighing, railway monitoring, EV structural tests, automotive components, and transportation infrastructure projects.
Interface is the largest producer of load cells defined by a particularly important core differentiator. The Interface difference is precision. How do we maintain this standard of excellence? Interface is directed by our foundational 4-pillars for success: quality, service, accuracy, […]
Interface introduced our load cells to the auto and vehicle industry more than five decades ago. Quality and precision sensor technologies are essential to manufacturing and production for vehicles. Interface force measurement devices are used for critical testing in both commercial […]
Any time innovation is introduced into the market, it takes many years to iterate and realize the full potential of the technology. In today’s automotive marketplace, electric vehicles (EV) are reaching a point where the technology and capabilities are fully […]
https://www.interfaceforce.com/wp-content/uploads/ev-TESTING-1.jpg800800Jamie Glass/wp-content/uploads/Interface_White_Red.svgJamie Glass2021-10-19 11:30:192022-12-21 21:26:30Interface Helps to Power the Electric Vehicle Market Forward
What classifies as the automotive industry involves a complex and dynamic mix of suppliers, makers and designers of all types of vehicles, as well as prototypes of the changing demands and requirements of consumers both big and small. Whether we […]
Interface has been a longtime provider of force measurement solutions that help engineers develop the technology of tomorrow. One of our main areas of expertise during our 50 plus years in business has been in solutions for the automotive industry. Interface has […]
https://www.interfaceforce.com/wp-content/uploads/ELECTRIC-VEHICLE-Interface-1-1.png800800Brian Johnson/wp-content/uploads/Interface_White_Red.svgBrian Johnson2019-03-19 16:00:212022-12-22 13:45:19The Future of Automotive is Electric
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Engineering Peak Performance in Auto Racing Requires Precision Measurement
/in Blog /by Jamie GlassInterface load cells and torque transducers provide precision measurements in auto racing vehicle design, testing, and performance tracking. The data acquired through these sensors, like the AxialTQ, helps performance auto engineers optimize vehicle components, ensuring they perform at their best under the intense conditions of a race.
Interface Validates Trends in Automotive Test and Measurement
/in Blog /by Jamie GlassInterface is a trusted supplier to automotive testing labs and automakers of precision sensor technologies for force and torque measurement. Our load cells support research, testing, and innovation in the industry. There is a growing demand for Interface torque transducers for motor, engine, EV battery, tire, and component tests.
Accelerating Automotive Excellence in the Test Lab
/in Blog /by Jamie GlassInterface understands that test labs need the very best in terms of testing devices and equipment. Interface, a supplier to automotive testing labs for decades, has a broad range of products used in all types of torque, force, and weighing applications. Accelerating Automotive Excellence With Interface Testing Lab Solutions is a new case study that details common challenges and solutions offered by Interface to fit the requirements of today’s modern automotive industry testing lab.
Interface Powers Smart Transportation Solutions
/in Blog /by Jamie GlassSmart transportation uses Interface transducers to measure force, torque, or weight. Our load cells, torque transducers, scales, load pins, tension links, and multi-axis sensors provide vital force, torque and weight measurement data in the design, development, testing and performance monitoring of various smart transportation systems and components. Our products are used in smart transportation for cargo weighing, railway monitoring, EV structural tests, automotive components, and transportation infrastructure projects.
Exploring Interface Capabilities and Differentiators
/in Blog /by Jamie GlassInterface is the largest producer of load cells defined by a particularly important core differentiator. The Interface difference is precision. How do we maintain this standard of excellence? Interface is directed by our foundational 4-pillars for success: quality, service, accuracy, […]
Interface Automotive Force Measurement Solutions
/in Blog /by Jamie GlassInterface introduced our load cells to the auto and vehicle industry more than five decades ago. Quality and precision sensor technologies are essential to manufacturing and production for vehicles. Interface force measurement devices are used for critical testing in both commercial […]
Interface Helps to Power the Electric Vehicle Market Forward
/in Blog /by Jamie GlassAny time innovation is introduced into the market, it takes many years to iterate and realize the full potential of the technology. In today’s automotive marketplace, electric vehicles (EV) are reaching a point where the technology and capabilities are fully […]
Advancing Auto Testing with Interface Measurement Solutions
/in Blog /by Jamie GlassWhat classifies as the automotive industry involves a complex and dynamic mix of suppliers, makers and designers of all types of vehicles, as well as prototypes of the changing demands and requirements of consumers both big and small. Whether we […]
The Future of Automotive is Electric
/in Blog /by Brian JohnsonInterface has been a longtime provider of force measurement solutions that help engineers develop the technology of tomorrow. One of our main areas of expertise during our 50 plus years in business has been in solutions for the automotive industry. Interface has […]