The hardware industry is rapidly making its way into taking advantage of the Industry 4.0 and Big Data eras. The idea that data insight can cut costs, increase efficiency and reduce downtime is spreading like wildfire throughout major OEMs (original equipment manufacturers) across the world. These organizations are adding more and more sensors and other data collection devices to their products to receive deeper analytics on the health and efficiency of various in-action processes.
One of the most important tools in this mix of data tracking and collecting devices are force measurement sensors. Load cells and torque transducers are being added to products across industries to not only optimize individual product processes, but also to ensure that the product remains in proper working conditions.
As an example, the aerospace industry is putting force sensors all over airplane components. Everything from landing gear to the wings may include a sensor. These force sensors can then be used to constantly collect data on the well-being of these components. If landing gear needs to be fixed or adjusted, you don’t want to find that out while your 30,000 feet in the year. You want data that helps you track performance and potential degradation over time so you can solve problems before it puts lives at risk.
To serve OEMs in automotive, aerospace, robotics, medical and consumer product industries, force measurement companies like Interface must be able to manufacture sensors in high volumes and at affordable price points. Load cells and torque transducers used in test and measurement can be reused over and over, so the demand for higher volumes is lower. However, when the sensor is integrated into the final product, force measurements manufacturers need to be able to deliver a high enough volume to meet the OEM’s demand for production of the specific product the sensor will be integrated into for continuous use.
Interface holds a unique position in the OEM marketplace for custom sensor technologies. Our decades of success has allowed us to make critical investments towards streamlining our own production and manufacturing of industry-leading components to serve OEM customers. Over the last few years, we’ve implemented better, more efficient processes and have added automation to improve consistency, repeatability and time to market. This also benefits our customers by lowering costs for large scale, continuous production to meet the growing demands and use cases in the OEM market.
A huge benefit is that Interface controls the design and development of our load cells and torque transducers. We build everything from the strain gauges to the product packaging. This allows us to rapidly iterate and customize our designs to meet the needs of a wide range of OEM customers. Our engineers work hand-in-hand with our OEM partners to design the exact requirements into our sensor technology.
This is critical to being a top solutions provider serving OEMs because force measurement products must fit the design and specifications of the OEM application, as well as potentially removing unnecessary features to fit a certain price point for volume production. OEM applications can also be exposed to more extreme conditions in industries like aerospace, automotive or medical, so the sensor might need a specific material or treatment to withstand certain environments.
One of the essential benefits we provide our customers in the U.S. is the fact that our products are manufactured in country, and our engineering, sales and support staff is also local. This enables easier communication with our customers, as well as faster shipping times. When a customer needs to adjust the specifications on a device or troubleshoot a challenge, they know that they’ll get the support they need during their own working hours. We are extending this value globally as we continue to create solutions that meet our demands worldwide.
The demand for big data and automation is growing rapidly among OEMs. It is also one of the most competitive markets in the world. To serve our customers with unique engineered to order designs and solutions, we work every day to stay on top of manufacturing trends and find new ways to optimize production to meet their cost and volume needs.
To learn more about Interface and our custom solution capabilities for the OEM market, please visit us at www.interfaceforce.com.
Contributor: Brian Peters, Interface Regional Sales Director for the US