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Industry 5.0 and the Role of Force Measurement

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The next industrial revolution is coined Industry 5.0. The fifth wave of significant advancement comes on the heels of Industry 4.0, which focused on efficiency and productivity enhancements. The next revolution in our midst is heavily dependent on data, sensors, and enablement tools used for industrial automation. Of course, that means sensor solutions from Interface are perfectly aligned in facilitating the next advancements.

The use of artificial intelligence (AI), robotics, and other smart-enabled technologies are at the heart of Industry 5.0. To further automate and optimize production processes, there is a strong emphasis on human-centricity, sustainability, and resilience. Interface is working with industry leaders, integrators, and innovators to provide advanced sensor technologies that will support the adoption of Industry 5.0 products, with all the benefits of optimization and reliability.

One of the challenges in the design and implementation of Industry 5.0 solutions is interconnectivity. To maximize the connectivity between humans and machines, the equipment needs to be tested and monitored utilizing different sensors for adoption, efficiency and dependability. The use of robotics, AI, and other smart technologies are leading to sustainability in industrial and manufacturing facilities. This requires measurement data that is accurate and easily retained for continuous improvements. Learn more in our case study: Advancements in Robotics and Cobots Using Interface Sensors.

Wireless Enabled Force Measurement

The use of wireless and Bluetooth technologies is common for facilitating the connection between sensors and data analysis used in defining how these technologies are used in manufacturing and industrial environments. Using wireless load cells with wireless digital instrumentation, data is used for real-time adjustments and performance monitoring. This is particularly important in managing environmental worker safety working in collaboration with advanced machines and robots. Check out our WTS and BTS solutions for more options.

For robotics in particular, free range of motions is particularly important. This is standard in future use, especially as manufacturers grow in dependency in advanced robotics use cases across the manufacturing continuum. To test advanced robotics and accurate movement for different axes, multi-axis sensors are a smart choice due to their capabilities in simultaneously measuring 2, 3, and 6 axes at a time. These sensors are paired with data acquisition systems like our BX8 Data Acquisition System for Multi-Axis Sensors to fully utilize the depth of measurement data for better decisions.

We also help to enable automation across the production line. Our products test the quality, durability and accuracy in performance of machines and other equipment used for various functions across the line. This includes cases of using miniature load cells in equipment that rely on exact force to press a design on a fragile consumable, to verifying accuracy of intricately machined parts using multi-axis sensors for production lines. We have provided sensors for industrial automation solutions to thousands of customers using standard and custom application-specific sensors.

Industry 5.0 Applications Using Interface Solutions

Included below are a few Industry 5.0 applications in which Interface solutions have been used to test or monitor equipment.

Cobot Safety Programming

Collaborative robots, what are termed as cobots, are an Industry 5.0 advancement used in many manufacturing operations. With product testing and design enhancements based on sensor data, protective cages or fences are no longer needed for safety purposes. However, safety testing is required to ensure humans and robots can work alongside each other. For this application, Interface suggests using four 3A40 3-Axis Load Cells (creating one 6-Axis Force Plate) installed between two metal plates at the base of the cobot. In addition to installing the multi-axis force plate under the cobot, we also suggest using two ConvexBT Load Button Load Cells in the pinchers of the cobot. If a human were to knock into the cobot, or have a limb stuck in the pincher, the cobot would sense the amount of force measured from the load cells and be programmed to stop immediately. Our BX8-HD44 BlueDAQ Series Data Acquisition System for Multi-Axis Sensors with Lab Enclosure is used to gather measurements and report back in real-time for monitoring.

 

6-Axis Force Plate Robotic Arm for Worker Safety

A customer wanted to measure the reaction forces of their robotic arm for safety purposes. The reaction loads occurred at the robotic arm’s base; therefore, they needed a force measurement system at the base of the robotic arm. Interface suggested using their force plate option to install at the base of the robotic arm. Four 3-Axis Force Load Cells are installed between two force plates, then installed at the bottom of the arm. This creates one large 6-Axis Force Plate. The sensors force data is recorded and displayed through the two BX8 Multi-Channel Bridge Amplifier and Data Acquisition Systems onto the customer’s computer. Interface’s 6-Axis Force Plate was able to successfully measure the reaction forces of the customer’s robotic arm while in action next to collaborating workers.

Commercial Food Processing for Efficiency

A food processing plant wanted accurate results of their in-motion check weigher when food is weighted and processed down the belt. They wanted to ensure production line efficiency and food quality. The customer also wanted real-time results of their food being weighed, and a load cell that could endure the food industry’s grubby environment. Multiple of Interface’s SPI High Capacity Platform Scale Load Cells were installed in the customer’s in-motion check weigher at the specific points where the food is weighed on the belt. The SPI High Capacity Platform Scale Load Cells delivered precise weighing results. When connected to the 920i Programmable Weight Indicator and Controller, it gave the customer real time results of the weight of the food being processed. Using this solution, the customer got precise weighing results in real-time of the food being processed on their in-motion check weigher. They were also able to view all the load cells in use simultaneously with Interface’s instrumentation.

Robotics_InfographicPoster

There are many projected benefits of the next industrial revolution, Industry 5.0. Staying at the forefront in providing useable and sustainable sensor solutions is a key focus of Interface. We look forward to supporting those that are driving the changes and adoptions for numerous benefits, primarily those targeting:

  • Increased productivity by automating tasks and optimizing production processes.
  • Improved quality of products by using advanced technologies to monitor and control production processes.
  • New products and services by using advanced technologies to create more personalized and customized products that work in collaboration, like cobots.
  • Utilizing collaborative machines and tools to reduce reliance of humans for repetitive and dangerous tasks.

Each of these  benefits can be accelerated in design, testing, and implementation with the use of high-accuracy force measurement solutions. Industry 5.0 is upon us and Interface has the expertise and experience to help in adoption and utiliziation. To learn more about our work in automation, robotics and more, go to Industrial Automation

Advancement in Robotics and Cobots Using Interface Sensors Case Study

What are IO-Link Load Cells

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Interface continues to see a growing demand for using different communication protocols within our force measurement sensors and instrumentation devices. One of these protocols is IO-Link, which is a standardized communication protocol that enables bidirectional communication between the control system and the connected devices. It is frequently used in the field of industrial automation and IoT.

IO-Link is designed to connect and communicate between sensors, actuators, and other industrial devices with a higher-level control system. It runs over a standard three-wire connection, typically using unshielded industrial cables, and supports point-to-point communication.

Industrial automation and IoT are fundamentally reliant on digital transformation. Industry 4.0 requires the exchange and communication of information between sensor and instrumentation. IO-Link supports this requirement, helping to keep machines and facilities using sensors under control while improving their efficiency and productivity.

IO-Link can be used with load cells in industrial applications to enable enhanced monitoring, control, and diagnostics. Interface now offers customization of our most popular load cells with IO-Link capabilities.

Why Use IO-Link in Test & Measurement

  1. IO-Link is compatible with a wide range of sensors, actuators, and other devices. It provides a standardized interface, allowing easy integration and interchangeability of devices within an automation system.
  2. Real-time monitoring, control, and diagnostics is especially important in test and measurement. IO-Link enables this type of data exchange between devices and the control systems supporting the transmission of measurement data.
  3. IO-Link supports both analog and digital devices, making it versatile for a range of applications.
  4. With IO-Link, devices can be connected using a single cable, reducing the complexity and cost of wiring and simplifying installation and maintenance.
  5. Health and maintenance are important in testing. IO-Link supplies advanced diagnostic capabilities, allowing devices to report their status, health, and detailed diagnostic information. This is valuable for maintenance, troubleshooting, and reducing downtime.

Interface 1200 and 1201 Load Cell IO-Link Features and Benefits

The 1200 and 1201 Series IO-Link Load Cell Universal or Compression-Only are LowProfile load cells that are IO-Link compatible.

  • Proprietary Interface temperature
  • Compensated strain gages
  • Eccentric load compensated
  • Low deflection
  • Shunt calibration
  • Tension and compression
  • Compact size
  • 3-wire internal amp choice of 4-20 mA, ±5V, ±10V, 0-5V, 0-10V
  • Options include Base (recommended), custom calibration, multiple bridge, special threads and dual diaphragm
  • Accessories include mating connector, mating cable, instrumentation and loading hardware

For a complete datasheet of this product, go to the 1200 and 1201 with IO-Link product page.

IO-Link integration with load cells enhances the functionality and flexibility of weight measurement systems by enabling seamless communication, remote evaluations and diagnostic capabilities. It contributes to more efficient and reliable industrial processes where precise monitoring is necessary.

Weight and force monitoring: By connecting load cells to an IO-Link-enabled system, such as a PLC or a weighing controller, real-time weight data can be transmitted and monitored. The load cells measure the weight or force applied to them, and this information can be instantly communicated to the control system via IO-Link. The control system can then perform tasks such as weight-based control, process optimization, or triggering specific actions based on weight thresholds.

Remote parameterization and calibration: IO-Link allows load cells to be remotely parameterized and calibrated from the control system. Instead of manually adjusting the load cell settings at the device level, the control system can send the necessary configuration commands through the IO-Link interface. This feature simplifies the setup process, saves time, and reduces the risk of errors during calibration.

Performance evaluation and detection: IO-Link provides diagnostic capabilities for load cells, enabling the detection of potential issues or abnormalities. The load cells can send diagnostic information, such as temperature, supply voltage, or fault codes, to the control system through IO-Link. This data can be utilized for predictive maintenance, troubleshooting, or alarming in case of malfunctions.

IO-Link enhances the functionality, flexibility, and efficiency of industrial automation systems by enabling intelligent communication between devices and the control system.

ADDITIONAL RESOURCES

Interface New Product Releases Summer 2023

Force Sensors Advance Industrial Automation

Interface Weighing Solutions and Complete Systems

Instrumentation Analog Versus Digital Outputs

 

Collaborative Robots Using Interface Sensors

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Industrial evolutions continue to find new and innovative ways to use technologies, from AI to advanced robotics. What is not changing over time is the unique ability for humans to solve challenges and create new solutions. Pairing human ingenuity with machines to increase efficiencies and productivity is what we see today with the fast growing use of collaborative robots.

A cobot, short for collaborative robot, is a type of robot designed to work alongside humans in a shared workspace. Unlike traditional industrial robots, which are typically separated from human workers, cobots are designed to be safe and easy to use working side-by-side people. This interactivity is often referenced as part of moving from Industry 4.0 to Industry 5.0.

Cobots are typically equipped with sensors technologies that allow them to detect the presence of humans and react accordingly. This can include slowing down, stopping, or changing direction to avoid collisions or other safety hazards. Cobots are often used in tasks that are repetitive, dangerous, or require a high level of precision, such as assembly, packaging, or inspection.

One of the main advantages of cobots is their flexibility and ease of use. They can be quickly reprogrammed or taught new tasks, making them a cost-effective solution for many distinct types of manufacturing and assembly operations. Additionally, because they can collaborate with human workers, they can help to improve efficiency and productivity while also reducing the risk of injury or accidents.

In our new case study, Advancements in Robotics and Cobots Using Interface Sensors, we explore how are force measurement sensors used for cobots.

Force measurement sensors are often used in collaborative robotics to provide feedback on the force being applied during a task. This information can be used to ensure that the cobot is performing the task correctly and to detect any issues or errors that may occur. There are several types of force measurement sensors that can be used in cobots.

  • Strain gage sensors: Interface uses proprietary strain gages in our load cells. Use of this type of sensor helps to measure the deformation of a material in response to applied forces. They are commonly used in cobots to measure forces applied to a gripper or end effector.
  • Miniature load cells and load cell load buttons: Interface load cells of all sizes are used for both testing during design as well as embedded into the actual cobot for continuous monitoring. These types of sensors measure the force applied to a structure, such as a robotic arm or a part being manipulated by a gripper. Load cells can be used to ensure that the cobot is applying the correct amount of force to the part being worked on. Our smallest load cells are often used in the production and design of cobots.
  • Torque transducers: Interface transducers are utilized to measure the movement of robots, in rotation and for pivotal activity. These are critical in tasks on production lines, as well in unique industry cobots, such as entertainment.
  • Tactile sensors: These sensors measure the pressure or force applied to a surface. They are commonly used in cobots for tasks that require a high level of sensitivity, such as grasping and manipulating fragile objects.

Advancements in Technology Leads to Multi-Axis Sensors and Cobots

As use of cobots grows, so do the demands for using more data to define precision measured responses and actions. Multi-axis sensors can provide several benefits for cobots, as they allow for more accurate and precise sensing of the robot’s position, orientation, and movement. Here are some ways that cobots can benefit from multi-axis sensors:

  • Improved accuracy: Multi-axis sensors can provide more accurate readings of a cobot’s position and orientation, allowing it to perform tasks with greater precision and accuracy. This can be particularly important for tasks that require precision accuracy, such as assembly or inspection.
  • Enhanced safety: Multi-axis sensors can help to improve the safety of cobots by detecting when the robot is approaching an object or a person and slowing down or stopping to prevent collisions. This can be particularly important when cobots are working near human workers.
  • Greater flexibility: Multi-axis sensors can allow cobots to perform a wider range of tasks, as they can adapt to changes in the environment or the task at hand. For example, a cobot with multi-axis sensors can adjust its position and orientation to grip an object from a variety of angles, or to perform a task in a confined space.
  • Faster response time: Multi-axis sensors can provide real-time feedback on the cobot’s movement, allowing it to adjust more quickly and with greater accuracy. This can help to improve the speed and efficiency of the cobot’s performance.

Cobots are being used in a wide range of industries, as they offer benefits such as improved efficiency, precision, and safety. Some of the industries that are currently using cobots include:

  • Automotive: Cobots are being used in the automotive industry for tasks such as assembly, material handling, and inspection.
  • Electronics: Cobots are being used in the electronics industry for tasks such as assembly, testing, and inspection.
  • Food and beverage: Cobots are being used in the food and beverage industry for tasks such as packaging, sorting, and palletizing.
  • Medical: Cobots are being used in the medical industry for tasks such as assembly, inspection, and material handling.
  • Pharmaceuticals: Cobots are being used in the pharmaceutical industry for tasks such as packaging, inspection, and dispensing.
  • Aerospace: Cobots are being used in the aerospace industry for tasks such as drilling, riveting, and assembly.
  • Plastics and rubber: Cobots are being used in the plastics and rubber industry for tasks such as injection molding, material handling, and inspection.

By using force measurement sensors, cobots can perform tasks with greater accuracy and precision, reducing the risk of errors and improving overall efficiency. They can also help to prevent damage to parts or products being worked on and ensure that safety standards are being met.  Read the full case study below.

Advancement in Robotics and Cobots Using Interface Sensors Case Study

 

Interface Introduces SuperSC S-Type Miniature Load Cell

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Interface has released its latest load cell invention, the SuperSC S-Type Miniature Load Cell. Interface’s new product is an s-type miniature load cell that offers capacities in a form factor 80% smaller and 50% lighter than other models of s-type load cells. It’s ideal for industry 4.0 applications.

The Interface SuperSC is an economical general purpose load cell with a compact design. It is perfect for all types of test and measurement applications in confined spaces and for OEM use cases with smaller product dimensions. The miniature sensor is also environmentally sealed and insensitive to off axis loading.

Designed by Interface’s engineer Raymunn Machado-Prisbrey, SuperSC comes in 12 capacities ranging from 25 to 1K lbf and 100 N to 5 kN. Six designs for international standards of measurement (metric) and six are imperial standards. They are environmentally sealed with an IP66 rating and offer high stiffness with low detection.

“S-type load cells have grown in popularity every year since their introduction in 1974 by Interface’s founder, primarily due to their design features and performance for use in diverse force measurement applications.” Mark Weathers, VP of Advanced Manufacturing and OEM Products

Due to its high capacity and compact housing, it is an ideal sensor for weighing and test machines, as well as in OEM product designs for ongoing performance measurement and monitoring. S-type load cells are some of Interface’s most popular products. The new product release of the SuperSC represents the next generation of the versatile Interface Mini product offerings.

“The SuperSC is the next generation of s-type load cells with the Interface’s distinguishable high quality, accuracy, reliability, and range of capacities, while also offering a more compact design and options for customization and embedding into products and machines,” said Mark Weathers, VP of Advanced Manufacturing and OEM Products

The Interface SuperSC is manufactured at Interface’s headquarters in Arizona. It has accessories and different build options, including a high-temperature rated version, fatigue rated, special calibrations, and it also can be pre-installed with rod end bearings. Interface also plans to introduce a submersible, IP68 rated version and a model specialized for load compensation.

The new Interface SuperSC S-Type Miniature Load Cell and review specification sheets and pricing are here.

Interface highlighted the product in the recent Superior S-Type Load Cells webinar recording.

PRESS RELEASE

ADDITIONAL RESOURCES

Superior S-Types Webinar Recap and New SuperSC

SuperSC S-Type Miniature Load Cell

Superior S-Type Load Cells Webinar

S-Type Load Cells 101

Interface Solutions for Machine Builders

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No matter the industry, if products are being made chances are industrial machines are involved in some part of R&D, testing, production, and distribution.

Engineers involved in the design and manufacturing of these machines require the highest quality sensors, tools and equipment. In addition, humans often lean on machines for very precise or repetitive tasks, this means that precision and reliability is key for every aspect of these machines.

Machine builders are the backbone of product development and production. They are responsible for building, assembling, and integrating components for stand-alone and multi-station automated machine tools and systems. These automated machine-tool systems are used in all sectors of manufacturing, including assembly, processing, and fabricating systems.

Interface plays a critical role for machine builders, for those that design one machine or manufacture machines at scale for users around the world. We supply machine builders with precision load cells, torque transducers, instrumentation, data acquisition devices and accessories. They lean on Interface because of our experience in supplying the world solutions utilized for industrial product testing and production across all kinds of industries from agricultural machinery to medical testing machines.

The accuracy and quality of our products is why machine builders rely on Interface. In addition, our experience and diversity of product has led machine builders and engineers to choose Interface force measurement sensors throughout their careers. In fact, Interface has served machine builders for more than 50 years. It is a relationship and role we know very well.

The world of machine building has also changed over the years. In the past, machine builders used force sensors primarily to test products before going out to the market. This is still a prominent use case amongst product engineers. The fast-rising use cases over the past decade comes from the demand for smarter machines, automation and miniaturization of products.

Today, more machines builders and OEMs are designing force sensors directly into machines to allow users to activate components, monitor data on the machines in use for real-time feedback and adjustments. This type of innovation using sensors has opened opportunities for Industry 4.0 connectivity between machines.

To get a better idea of how machine builders are using force sensors, Interface has developed a wide range of applications notes to provide real world examples of force measurement in action in the machine building world. We have included a few of those examples below.

Metal Press Cutting Machine

A customer wanted to test the amount of force it takes to cut through different thicknesses of metal on their metal press cutting machine. They also wanted to ensure their metal press cutting machine is working properly and understand its maximum limitation. Interface suggested installing their 3AXX 3-Axis Force Load Cell underneath the plate where pieces of metal are placed to be cut, or punched holes in. When connected to the BX8-HD44 BlueDAQ Series Data Acquisition System, the force results of different metals being cut will be displayed, graphed, and recorded on the customer’s PC. It also has an analog output that can connect to the machines PLC in case of an overload. Using this solution, the customer was able to determine the different number of forces it took for their metal press cutting machine to cut through different types and thicknesses of metal. Read more here.

Snack Weighing and Packaging Machine

A snack manufacturing brand wanted to weigh the amount of their snacks that is automatically dispersed into the bags during the packaging process. In this case, they wanted to weigh their potato chips being packaged and ensure the potato chips are at the exact weight needed due to regulatory standards. Interface’s solution was to use multiple SPI Platform Scale Load Cells and install it to the potato multi-head weigher and packaging machine. The SPI Platform Scale Load cells were installed inside of the mount that attaches the head weigher to the packaging machine. Force results from the potato chips are read by the load cells and sent to the ISG Isolated DIN Rail Mount Signal Conditioner, where the customer is able to control the automated production from their command center. Using this solution, the customer was able to determine the weight of the potato chips being distributed into their bags with highly accurate results. They also were able to control the automated production process with the provided instrumentation. They will use this same weighing method for other snacks that need to be packaged. Read about this application here.

Tablet Forming Machine

A pharmaceutical company needs to precisely monitor the forces applied by the tablet (pill) forming machine to understand the relationship between raw material, die set, forming force, and motor cycle speed. Optimizing the equipment will improve productivity and efficiency of the tablet forming process, while reducing losses. For maximizing production and monitoring the process, Interface suggested a WMC Sealed Stainless Steel Mini Load Cell (10K lbf Capacity) be mounted in the section of the downward press bar. The load cell was then connected to a 9320 Portable Load Cell Indicator to collect the needed data. Read more here.

Machine builders require the best test and monitoring equipment. Interface has backed professional machine builders, machine design engineers, machine manufacturers and those that utilize the equipment for many years with top-of-the-line force sensing solutions.  Whether you are looking to build a machine, design machine tools and equipment or embed sensors into machines, we are here to help.

ADDITIONAL RESOURCES

Proving Theoretical Cutting Forces of Rotary Ultrasonic Machinery App Note

Force Solutions for Testing Machines

Interface Sensors Used for Internet of Things

OEM: Industrial Robotic Arm

Fitness Equipment and Machines

Ice Machine Weighing

GS-SYS04 Gold Standard® Portable E4 Machine Calibration System

Laser Machine Cutting Force App Note

Interface Sensors Used for Internet of Things

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What is creating the increasing demands for sensor technologies today? One thing is just using sensors in things, putting sensors into things that didn’t use to utilize sensors. Advancing the use of data in objects, equipment, consumer goods, machines and tools is increasing the needs for advanced and reliable measurement devices. It’s why demand for Interface products used in Internet of Things applications are expanding rapidly.

Sensor data is being used through the entire life cycle of a product design, from early design to testing, through production and even aftermarket sales. The valuable insights that engineers and manufacturers gather from real-time user data and feedback in both test and actual market use is advancing iterations, use cases, and smart application types.  Interface is seeing this in the demands for miniature sensors used by OEMs and wireless technologies. The smarter the device, the better the sensor. That is why Interface is a preferred partner when IoT needs accurate information to make smart decisions.

Big data along with advancing IoT communication capabilities is presenting opportunities for manufacturing to use efficient, accurate, and cost-effective sensor solutions designed for making products and machines smarter. Users of IoT solutions and manufacturers of IoT products are using valuable sensory data to constantly measure applied forces, helping with innovation and redesigns. It’s being used for all types of smart devices, industrial automation robots, medical equipment, and even wireless mobile testing labs.

What type of products are being used in IoT?

We are seeing Interface load cells, torque transducers, multi-axis sensors, DAQ and instrumentation systems are designed for all kinds of advanced IoT applications. While many are taking advantage of our expanding line of wireless and Bluetooth load cells and instrumentation, we also see numerous requests for our Mini Load Cells to be designed into the actual product.

Interface has been supplying these sensor technologies for years. To capture some of growing demands miniaturized and wireless sensors, we’ve recently launched a new solutions area on our website, Internet of Things. We explore Industry 4.0 and wireless applications, offer a new Interface IoT Solutions brochure and highlight products that are used for IoT use cases.

Our solutions align with the requirements of IoT and Industry 4.0.  You see this in the array of capabilities in our products, including:

  • Wireless communications and enabled sensors for real-time collection
  • Miniature load cells and sensor technologies for modernization and innovation of product designs
  • Robotic sensor solutions for use in autonomous and mounted devices
  • OEM designed sensor solutions to use for stability and product intelligence
  • Intrinsically safe products used in harsh and changing environments
  • Safety and regulatory sensors for constant monitoring
  • Bluetooth and wireless telemetry system components used for monitoring and testing
  • Stainless steel and rugged designs for different temperatures and climates
  • Advanced instrumentation and software for accurate and reliable data capture
  • OEM engineered products for high-production counts

Whether you are using Interface measurement products for prototype testing, temperature testing, component and usability studies or small-scale testing machines, we have solutions that make your tests cordless, digital, and using internet speed to capture data.

Recent IoT Applications Using Interface Measurement Solutions

  • Smart factory tools and machines
  • Wireless testing equipment for labs
  • Autonomous vehicle components
  • Robots and robotic parts
  • Weighing and lifting apparatus
  • Safety regulation feedback and sensing devices
  • Predictive usability and durability testing
  • Fitness and health equipment use
  • Touch screen testing
  • Home health feedback sensors

To learn more about our products used for IoT applications, contact our application engineering experts.

Additional Resources

Wireless Telemetry System

WTS 1200 Standard Precision LowProfile® Wireless Load Cell

WTS Brake Pedal Force Testing

IoT Solution That Monitors Rigging and Lifting in Real-Time Showcased at OTC50

Advancements in Instrumentation Webinar Recap

Solutions to Advance Agriculture Smart Farming and Equipment

Force Sensors Advance Industrial Automation

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Industrial automation heavily relies upon the use of sensor technologies to advance production and manufacturing. In the next phase of the industrial revolution, also referred to as Industry 4.0, gains in operational efficiencies are often rooted in innovative tools, robotics, and equipment renovations. These types of enhancements require use of interconnectivity, automation, machine learning, and real-time data. Interface is playing a significant role in enabling these advancements with smart force and torque measurement solutions.

Randy Franks at Sensor Tips poses the following question in a recent article: How can force sensing be integrated for Industry 4.0 upgrades?

“Upgrading facilities to industry 4.0 standards is one of the most significant trends in the manufacturing industry today. To do this, original equipment manufacturers (OEMs) are pushing hard to renovate their facilities with connected, automated devices and machines to create greater efficiency and cost savings. Smarter devices can ease the transition.”

He continues in his post to note, “For Industry 4.0, force measurement solutions providers are integrating actuators that move and control a mechanism or system with load cells to create fully automated force test systems.”

Illustrating how this work, Randy writes about manufacturers of mobile devices using force measurement testing automation to pressure test touch screens with the new Interface ConvexBT miniature-sized load button load cells. 

Click here to read the rest of the article.

Interface is a Critical Solutions Provider for OEMs

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The hardware industry is rapidly making its way into taking advantage of the Industry 4.0 and Big Data eras. The idea that data insight can cut costs, increase efficiency and reduce downtime is spreading like wildfire throughout major OEMs (original equipment manufacturers) across the world. These organizations are adding more and more sensors and other data collection devices to their products to receive deeper analytics on the health and efficiency of various in-action processes.

One of the most important tools in this mix of data tracking and collecting devices are force measurement sensors. Load cells and torque transducers are being added to products across industries to not only optimize individual product processes, but also to ensure that the product remains in proper working conditions.

As an example, the aerospace industry is putting force sensors all over airplane components. Everything from landing gear to the wings may include a sensor. These force sensors can then be used to constantly collect data on the well-being of these components. If landing gear needs to be fixed or adjusted, you don’t want to find that out while your 30,000 feet in the year. You want data that helps you track performance and potential degradation over time so you can solve problems before it puts lives at risk.

To serve OEMs in automotive, aerospace, robotics, medical and consumer product industries, force measurement companies like Interface must be able to manufacture sensors in high volumes and at affordable price points. Load cells and torque transducers used in test and measurement can be reused over and over, so the demand for higher volumes is lower. However, when the sensor is integrated into the final product, force measurements manufacturers need to be able to deliver a high enough volume to meet the OEM’s demand for production of the specific product the sensor will be integrated into for continuous use.

Interface holds a unique position in the OEM marketplace for custom sensor technologies. Our decades of success has allowed us to make critical investments towards streamlining our own production and manufacturing of industry-leading components to serve OEM customers. Over the last few years, we’ve implemented better, more efficient processes and have added automation to improve consistency, repeatability and time to market. This also benefits our customers by lowering costs for large scale, continuous production to meet the growing demands and use cases in the OEM market.

A huge benefit is that Interface controls the design and development of our load cells and torque transducers. We build everything from the strain gauges to the product packaging. This allows us to rapidly iterate and customize our designs to meet the needs of a wide range of OEM customers. Our engineers work hand-in-hand with our OEM partners to design the exact requirements into our sensor technology.

This is critical to being a top solutions provider serving OEMs because force measurement products must fit the design and specifications of the OEM application, as well as potentially removing unnecessary features to fit a certain price point for volume production. OEM applications can also be exposed to more extreme conditions in industries like aerospace, automotive or medical, so the sensor might need a specific material or treatment to withstand certain environments.

One of the essential benefits we provide our customers in the U.S. is the fact that our products are manufactured in country, and our engineering, sales and support staff is also local. This enables easier communication with our customers, as well as faster shipping times. When a customer needs to adjust the specifications on a device or troubleshoot a challenge, they know that they’ll get the support they need during their own working hours.  We are extending this value globally as we continue to create solutions that meet our demands worldwide.

The demand for big data and automation is growing rapidly among OEMs. It is also one of the most competitive markets in the world. To serve our customers with unique engineered to order designs and solutions, we work every day to stay on top of manufacturing trends and find new ways to optimize production to meet their cost and volume needs.

To learn more about Interface and our custom solution capabilities for the OEM market, please visit us at www.interfaceforce.com.

Contributor:  Brian Peters, Interface Regional Sales Director for the US

Digital Instrumentation for Force Measurement

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The age of IoT (Internet of Things), where almost every vehicle, machine, and piece of equipment is connected and shares information rapidly, is also greatly impacting the world of engineering and manufacturing for the better.  Data is more accessible, which allows for improved decision-making and more efficient product development cycles and design testing.

The demands from customers to go digital is something that Interface has paid close attention too. Digital instruments are becoming more popular because of their advantages over analog devices, such as greater speed, increased accuracy, better resolution, reduction in operator errors and the ability to provide automatic measurements in the system application.

Interface provides a wide range of digital instruments that take load cell and strain bridge input and provides data output in a variety of protocol and bus formats, including many industry standards requirements. This combination allows our customers to transform their test and measurement programs and force measurement applications into the digital age. The results are faster data input and outputs, along with more robust analytics.

In addition to improved efficiency, accuracy and speed, digital instrumentation and more specifically, digital signals, provides a plethora of benefits for test and measurement engineers.

These benefits include:

  • Digital signals are less susceptible to noise
  • Digital signals are more secure
  • Digital signals can travel a long distance
  • Digital signals allow multi-directional transmission simultaneously
  • Digital instrumentation can connect to other devices and networks more easily
  • Digital instrumentation can connect with protocols that they are already using in their facility

Another key reason our customers are demanding digital instrumentation is because of the push for Industry 4.0 facilities. Industry 4.0 involves the process of connecting various machines, smart and conventional, to the cloud with sensors to create a powerful sensor network.

The Industry 4.0 network will be fast and stable enough to relay data to people or other machines in real-time. This data is rapidly turned into insight and the information ultimately allows engineers and manufacturers to automate more processes to create a more efficient factory. The digital instrumentation devices that Interface provides play a significant role in helping our customers create Industry 4.0 manufacturing for OEM products and compete in the fourth industrial revolution using digital technologies.

Some of the most popular digital instrumentation devices that Interface provides include:

  • INF1 Modbus TCP Weight Transmitter Indicator  – The Interface Modbus/TCP indicator has a 6-digit red LED display (8 mm height), space-saving compact design, 4 buttons for the system calibration for a single channel weight transmitter.
  • 480 Bidirectional Weight Indicator480 Bidirectional Weight Indicator – The 480 Bidirectional Weight Indicator comes in a NEMA 4X stainless enclosure. The standard options include 523,000 internal counts, 0.8 in. LED 6-digit display and a measurement rate that goes up to 40 Hz.
  • INF4-Ethernet TCP/IP Weight Transmitter Indicator – This 4-channel weight transmitter instrument works in an Ethernet TCP/IP network and it is accessible via a web browser. It has a 6-digit red LED semi-alphanumeric display (8 mm height) and 7 segments with a compact design, 4 buttons for the system calibration, and a 6 indicator LED.

For more information on Interface’s growing lineup up of digital instrumentation, please visit /product-category/digital-instrumentation/.