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Universal Load Cells 101

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In the force measurement testing world, versatility has tremendous value. That is why some of Interface’s most popular products are designed to provide adaptability for a broad spectrum of testing and force monitoring processes. From standard tension and compression LowProfile Load Cells to Interface’s multi-axis sensors that can measure up to 6 axes for additional data, these products are engineered for universal use cases.

Universal load cells offer the ability to measure both tension and compression forces in testing and monitoring applications. Universal load cells provide the ability to capture data on both forces. They are designed for a broad scope of force or weight measurement applications such as weighing scales, material testing machines, and industrial automation equipment.

These types of load cells are ideal for installations where the load may change from tension to compression, and vice versa, such as in rope and chain testing. Universal load cells also suit a wide variety of product and material destructive testing as it is robust and easily mounted in a range of applications.

Top Benefits of Universal Load Cells

Range of Standard Capacities: Universal load cells are diverse in dimension and capacities. From miniatures like our model ULC, which is the world’s most accurate ultra-low capacity tension and compression load cell measuring loads from 0.1 to 2 N (10.2 grams to 500 gmf) to 1000 Series High Capacity Fatigue Rated LowProfile Load Cell capable of measuring tension and compression over a million pounds of force, Interface has a range of universal options. The requirements of any testing program will define the type of load cell.

Versatility: Universal load cells can measure force in multiple directions, including compression, tension, and shear forces.

Adaptable Accessories: Universal load cells can be used in conjunction with various accessories and fixtures to suit specific applications. This includes bases, mounting hardware, adapters, cables and protective enclosures. Wireless sensor options are in high demand for universal load cells.

Engineered to Order: Interface offers engineered to order and customization of our load cells to further the application use and flexibility of use.

Products such as universal load cells are appealing to highly regulated industries like aerospace, defense, automotive, and industrial automation. In controlled testing, engineers must meet stringent standards of performance measurement for components, equipment, and machinery.

Another area in which universal load cells standout is in material testing. Measuring tension and compression provides critical force data when testing a material that will be used in system that needs to be both strong and flexible for safety and quality purposes.

One of Interface’s most popular load cell model, the 1200 series, is universal. For example, Interface’s Model 1200 and 1201 Series IO-Link Universal Load Cells are pancake style load cells which are IO-Link compatible with an open standard serial communication protocol that allows for the bi-directional exchange of data from sensors and devices.  We also offer a 1200 and 1201 Series 3-Wire Amplified Universal Load Cell.

Features and benefits of the 1200 and 1201 Series IO-Link Universal Load Cell include:

  • Proprietary Interface strain gages
  • Temperature compensated
  • Eccentric load compensated
  • Low deflection
  • Shunt calibration
  • Tension and compression
  • Compact size
  • 3-wire internal amp choice of 4-20 mA, ±5V, ±10V, 0-5V, 0-10V

Patient Hoyer Lift

A Hoyer lift is used to move patients. A medical equipment manufacturer would like a force system to weigh disabled patients and measure the maximum force when using the equipment. Interface’s WTS 1200 Precision LowProfile Wireless Load Cell is attached to the top of the Hoyer lift. The tension and compression force results are wirelessly transmitted to the medical personal’s computer through the WTS-BS-6 Wireless Telemetry Dongle Base Station. Interface’s wireless force system was able to measure the amount of weight a patient while also clarifying the maximum capacity the Hoyer lift can hold during use. Read more about this application here.

If you need a little more flexibility in your testing and monitoring system, Interface universal load cells may be a great option for you.  The choice of a specific load cell will depend on factors such as the required load capacity, accuracy, environmental conditions, and signal compatibility with the rest of the measurement or control system.

ADDITIONAL RESOURCES

Interface 101 Series

Wireless Telemetry Systems 101

Load Cell Sensitivity 101

LowProfile Load Cells 101

ITCA Tension and Compression Load Cell

 

Wireless Telemetry Systems 101

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A wireless telemetry system enables the remote measurement and transmission of data from one location to another without the need for physical wired connections.  As technology continues to advance, wireless telemetry systems are becoming increasingly sophisticated, reliable, and secure, enabling them to be applied in a wide range of industries and use cases for test and measurement applications.

Interface offers a wide range of wireless telemetry products. Components in wireless telemetry systems typically include sensors, transducers, instrumentation, communication modules, transmitters, displays and printers.

The sensors are used to measure tension, compression, weight, torque, or any other measurable quantity. Interface utilizes proprietary strain gage sensor technologies. Transducers convert the analog signals from sensors into digital data that can be processed and transmitted to instrumentation.

Load cells are commonly used with wireless telemetry systems to measure and transmit data related to the force or weight applied to an object. The load cell converts the force exerted on it into an electrical signal, which can then be wirelessly transmitted to a remote monitoring system.

The most popular Interface wireless load cells are our WTS 1200 Standard Precision LowProfile® Wireless Load Cell, WTSTL Wireless Tension Link Load Cell, WTSLP Wireless Stainless Steel Load Pin and WTSSHK-D Wireless Crosby™ Load Shackle. Interface works with our customers to develop engineered-to-order wireless solutions by request.

The analog output from the load cell may require signal conditioning to ensure accuracy and compatibility with the wireless telemetry system. Signal conditioning can also be required for amplification, filtering, and analog-to-digital conversion to convert the analog signal into a digital format.

Wireless communications modules are responsible for transmitting the data over wireless channels. It can use various communication technologies like Wi-Fi and Bluetooth depending on the application’s requirements. The transmitter is responsible for wirelessly communicating the load data to the receiving end of the telemetry system.

There are various options for data collection. Data acquisition instrumentation is preferred in force measurement applications for the purposes of collecting vast amounts of the data from sensors and transducers and preparing it for transmission.

At the receiving end of the telemetry system, another wireless communication module receives the data from the load cell’s transmitter. Once the data is processed, it can be analyzed, logged, and displayed on a user interface, such as a computer dashboard or a mobile app. This allows operators, engineers, or users to monitor the load values in real-time and make informed decisions based on the data

Interface Wireless Telemetry System (WTS) Solutions

The Interface Wireless Telemetry System (WTS) offers flexibility by eliminating physical connections, making it easier to deploy sensors in remote or challenging environments. Wireless telemetry systems offer more flexibility in sensor placement and system configuration.

The absence of physical wires allows for easier repositioning or adding new sensors without significant infrastructure changes. This setup is particularly useful in scenarios where it is challenging or impractical to use wired connections, such as in large-scale industrial applications or when monitoring moving or rotating machinery.

Wireless Telemetry System Components

Wireless Transducers

Wireless Transmitters

Wireless Receivers

Wireless Output Modules

Wireless Displays and Instrumentation

This is a list of what types of products are available. The Interface WTS offering continues to grow with added products to the line. Check out the Wireless Modular System Overview for more system details.

Wireless Telemetry System Benefits

The Interface WTS is a wireless telemetry system that transmits high-quality data to single and multiple devices. It offers a wide variety of benefits, including:

  • High accuracy: The WTS offers measurement accuracy of ±0.02% of full scale, ensuring that you get accurate readings from your sensors.
  • High speed: It is a high-speed system that can transmit data at up to 1000Hz.
  • High resolution: The WTS has a resolution of 10,000 counts, which means that you can measure even slight changes in force.
  • Multiple configuration options: The WTS can be configured to meet a wide variety of needs. You can choose from a variety of transmitters, output modules, receivers, antennas, and displays.
  • Easy to use: It is a modular system that can be easily expanded to meet the needs of your application. It is supported by our powerful WTS Toolkit configuration software that makes it easy to set up and use.
  • IP-rated enclosures: The WTS transmitters and receivers are available in two different sized enclosures that are rated to IP67, making them dustproof and waterproof.

A major benefit of wireless telemetry systems is the ability to adapt and expand by adding additional sensors or devices to system, without the constraints of wireless and cables. They are easy to integrate, and installation is fast for immediate benefits.

Wireless telemetry seamlessly integrates with the Internet of Things (IoT) and cloud-based platforms, enabling centralized data storage, analysis, and easy access from multiple devices.

Read: Interface Wireless Telemetry System Review

Applications Using Interface Wireless Telemetry System Solutions

Aerospace: Wireless options are preferred for large projects like require careful movement and testing of aircraft, components and systems. Providing flexibility in real-time data without the cable is a huge benefit. See these WTS solutions for Aircraft Engine Hoist and Airplane Jacking System

Industrial Automation: Load cells with wireless telemetry are commonly used in industrial environments for weighing large objects, such as in material handling, manufacturing, and logistics. Check out IoT Lifting Heavy Objects.

Medical and Healthcare: Wireless medical telemetry systems are used for patient monitoring, such as in wearable health devices. In medical settings, wireless load cells are used in patient lifts and hospital beds to monitor patient weight and movement. Learn more in our Patient Hoyer Lift application.

Agriculture: The agriculture industry uses WTS for monitoring crop management programs and measuring the weight of produce, animal feed, or livestock. Check out this use case: WTS Equine Bridle Tension System App Note.

Energy: The energy industry utilizes wireless load cells and telemetry products for remote monitoring of oil wells, pipelines, and storage facilities. Check out Tank Weighing and Center of Gravity

Infrastructure: Civil engineers use WTS for assessing the health and integrity of structures like bridges and dams. Monitoring loads on structures like bridges and cranes to ensure safety and structural integrity. Check out Road Bridge Lift Monitoring.

Manufacturing: There are many examples of manufacturing WTS use cases. Wireless load cells are being used to monitor the weight of products as they move through the production line. This information can be used to ensure that products are meeting quality standards, and to identify any potential problems early on by fully utilizing the wireless telemetry capabilities.

Construction: In the construction industry, wireless load cells and telemetry systems monitor the load on beams and columns during construction to ensure that structures are safe and stable, and to detect any potential problems before they cause an accident. Check out Jib Crane Tension Monitoring.

Transportation: In the transportation industry, wireless load cells are being used to monitor the weight of cargo on trucks and trains to ensure that loads are not overloaded, and to comply with regulations. Read IoT Waste Management Container Weighing.

Automotive: The industry utilizes a number of machines and systems to test components used in the making of automobiles. Read how WTS is used in this brake testing application: WTS Brake Pedal Force Testing.

Entertainment: Protecting the artists, equipment and attendees is top of mind for all venues. Wireless systems are used to monitor environmental conditions, rigging, display mounts and more. Read Multi Stage Load Monitoring.

Integrating load cells with wireless telemetry systems provides a convenient and efficient way to monitor force or weight data remotely, allowing for real-time data analysis and enhancing the automation and safety of various processes.

If you are looking for a reliable and accurate wireless telemetry system, the Interface WTS is a great option. It is a powerful and versatile system that can be used in a wide variety of applications. and industry use cases.

Interface Measurement Solutions Support Smart Cities

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Various Interface load cell products are used in the development of smart cities. What is a smart city? A smart city is a municipality that uses data and interconnectivity to improve sustainability and quality of life.

According to the Smart City Index of 2023, London is leading the way in the development of its smart city infrastructure. Other top contenders for the lead are Zurich, Oslo, Barcelona, Taiwan, Singapore and New York. There are estimates are there are more than 140 smart cities today in various stages, and the number is growing. They are also showing tremendous potential to transform the way we live, consume, move and work. Most smart city infrastructure is in the early and mid-stages of development.

From research to engineering and building to maintenance, Interface force measurement solutions are being actively used in the design and testing of components used in smart city projects and systems. Force measurement data is valuable for assessing and improving the overall efficiency and sustainability of a city. Learn more by visiting our smart cities solutions here.

Load cells can be used to measure a variety of parameters in smart city design, development of infrastructure and resource management.

  • Interface LowProfile and Mini Load Cells are used to measure the force applied to a structure or object. This information can be used to assess the structural integrity of a building or bridge, or to optimize the design of a new product used in the smart city infrastructure.
  • Interface torque transducers provide data on the rotational equivalent of force. This information can be used to monitor the performance of heavy duty machinery and construction equipment, or to ensure that products are assembled correctly when building.
  • Specialized load cell technologies, like load pins, load shackles and tension links can be used to measure tension, lifting actions and weight, which is the force of gravity acting on an object. This information can be used to weigh products, to monitor the loading of transport vehicles, or to ensure materials or people are not overloading lifting equipment. Go to our Lifting Solutions and Weighing Solutions to learn more about the range of products available for smart city applications.
  • Interface wireless and Bluetooth solutions support the advance ICT (communications) requirements to easily capture accurate data without the cable. Our complete line of wireless telemetry systems and Bluetooth options support the advancements in digital optimization and feedback required for real-time data management.

By using sensors, data, and communications to improve human conditions of our cities, we can create more livable, sustainable, and equitable communities for the future.

SmartInfrastructure_InfographicPoster

How Load Cells and Sensor Devices are Used in Smart Cities

Load cells are versatile and essential tools for a diverse range of smart city applications. They provide accurate and reliable measurements that can be used to improve safety, resource management, and sustainability. Here are some examples of how force measurement solutions are used in smart cities.

  • Improving traffic management: Data acquired from load cells and sensors can be used to monitor the weight of vehicles on bridges and roads. This information can be used to optimize traffic flow and to prevent overloading of infrastructure. Force measurement data can also be used to monitor the movement of people and vehicles. This information can be used to identify potential hazards and to prevent accidents. Read: Interface Powers Smart Transportation Solutions
  • Smart waste management: Force measurement outputs can be used to monitor the weight of waste in bins. This information can be used to optimize waste collection routes and to reduce the amount of waste that is sent to landfills. Learn more in our IoT Waste Management Container Weighing App Note
  • Structural health monitoring: The data from load cells, torque transducers and multi-axis sensors can be used to monitor the structural integrity of buildings and bridges. This information can be used to identify potential problems before they lead to failure. Check out our post Interface Solutions for Structural Testing.
  • Smart farming and agriculture: Data from force measurement solutions can be used to monitor the weight of crops and livestock. This information can be used to optimize irrigation, fertilization, and harvesting. Learn more in our post Solutions to Advance Agriculture Smart Farming and Equipment.
  • Smart transportation: Creating a system of public transportation options, electric vehicles and bicycles, along with autonomous deliveries are part of smart city development projects around the world. Interface force measurement devices are critical in the development, testing and management of smart transportation.
  • Air quality systems: Force measurement data collected in real-time can be used to monitor the emission of pollutants from vehicles and factories. This information can be used to reduce pollution and improve air quality in smart cities.
  • Resource and energy management: Measurement data is important in production and optimization of critical resources like renewable energy and water, as well as for reducing waste and improving efficiency. Force measurement data can be used to monitor the energy consumption of buildings and infrastructure. This information can be used to identify opportunities for energy savings.

Smart cities use various Interface sensors technologies and other data collection instrumentation devices to track the use of resources and transportation. Overall, force measurement solutions are a valuable tool for improving the efficiency, sustainability, and safety of smart cities. As the use of sensors and other data collection devices continues to grow, we can expect to see even more innovative applications for force measurement data in smart city applications.

Keep watch of our smart city applications, as we learn more about how our products are being used in very smart and innovative use cases.

ADDITIONAL RESOURCES

Modernizing Infrastructure with Interface Sensor Technologies

The Rise in Digital Force Measurement Solutions

Why Civil Engineers Prefer Interface Products

Interface Powers Smart Transportation Solutions

Smart Pallet Animated Application Note

Making Products Smarter with Interface OEM Solutions

Solutions to Advance Agriculture Smart Farming and Equipment

Interface Solutions for Heavy Equipment

Vertical Farming for Sustainable Food Production on Earth and Beyond

Innovative Interface Lifting Solutions

 

How Load Cells Are Transforming the Construction Industry

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The construction industry is one the most universal, growing, and dangerous industries in the world. Interface force measurement solutions are used for all types of construction applications from bridge and high-rise building projects to foundation load tests and structural monitoring. Our sensors and instrumentation are used in crane and heavy lifting operations, material testing and equipment calibration.

Accuracy and quality of all measurement products used for design, testing, monitoring, and equipment evaluations is imperative in protecting the project’s assets and workers. One of the leading causes of construction accidents is overloading equipment. When equipment is overloaded, it can fail, leading to serious injuries. It is essential to utilize high accuracy load cell technologies to measure the amount of force being applied to construction equipment.

Interface force measurement solutions can help to prevent overloading accidents by using the measurement data to ensure that equipment is not being extended beyond its safety capabilities. Force measurement solutions can also be used to monitor the performance of equipment and identify potential problems before they lead to an accident.

Interface offers a wide variety of sensor solutions for construction equipment and material testing. Our load cells offer precise measurements of applied forces, furnishing essential data regarding the structural response under various load circumstances. This data plays a critical role in evaluating structural integrity, detecting potential vulnerabilities, and optimizing design to guarantee the safety and dependability of infrastructure.

Interface force measurement solutions can help to improve efficiency and productivity in the construction industry in all areas including engineering, testing and maintenance. By monitoring the performance of equipment, construction companies can identify areas where they can improve efficiency.

It is common to find Interface load cells, including load pins, load shackles, miniature and even jumbo load cells in use for various forms of construction projects, equipment and tools. These products, as well as torque transducers, instrumentation and wireless systems are frequently used in the testing and monitoring of the machinery, rigging and lifting devices, gear, and heavy duty vehicles that are used in various stages of building.

Interface provides various sensors for a range of construction use cases around the world, including:

  • Residential and commercial buildings
  • Infrastructure programs
  • Industrial construction
  • Material testing machines
  • Civil engineering projects
  • Mining and tunneling
  • Environmental remediation
  • Heavy equipment manufacturing
  • Vehicle OEMS
  • Cranes and lifting equipment


Construction is an ever-present and ever-growing industry estimated to reach nearly $13T in global spending with broad and diverse use of measurement solutions. From single dwelling construction tools to heavy machines used to move concrete slabs, measurement is fundamental in construction. Included below we have provided a few examples of how our sensors are being used in construction.

Construction Reach Stacker

A reach stacker is a vehicle used in construction site to lift, move, and stack heavy containers. A force monitoring system was needed to ensure the safety of surrounding personnel, and if the reach stacker can lift heavy loads. Interface’s WTSLP Wireless Stainless Steel Load Pins were installed into the corners of the lifting mechanism of the reach stacker, where heavy loaded containers are lifted and moved. The force results were then wirelessly transmitted to both the WTS-BS-1-HS Wireless Handheld Display for Single Transmitters, or directly to the customer’s PC with the WTS-BS-6 Wireless Telemetry Dongle Base Station. Using this solution, the customer was able to monitor their reach stacker with Interface’s Wireless Telemetry System and ensure its ability to lift heavy loads on site.

Bridge Construction Wind Monitoring

Wind monitoring is a necessary operation during bridge constructions. Strong winds can destroy a bridge under construction since it is a work in progress with poor structural design. Monitoring these winds in real time is much more accurate than using predicted weather forecasts. Interface suggested installing the WTS-WSS Wireless Wind Speed Transmitter Module on the highest point of construction, such as a crane. Wind speed results were wirelessly transmitted to the customer’s PC through WTS-BS-4 Wireless Base Station with USB Interface in Industrial Enclosure. It was transmitted to the WTS-BS-1 Wireless Handheld Display for Unlimited Transmitters Data can be displayed, logged, and graphed with supplied Log100 software. Interface’s WTS-WSS Wireless Wind Speed Transmitter Module combined with Interface’s Wireless Telemetry System was perfect to monitor the wind speed in real-time during the bridge’s construction.

Metal Bending Force Material Testing for Construction

A construction material supplier wanted to know how much force it takes to bend different grades of steel metal used for building and infrastructure projects. They use their metal bending machine to create different metal hardware and wanted to record the amounts of force it takes to bend the metal used for their projects. Interface suggested using a wireless method, so cables do not interfere with the machine. The WTS 1200 Standard Precision LowProfile® Wireless Load Cell was attached to the head of the hydraulic operated steel bender. Results were wirelessly transmit to the customers PC through the WTS-BS-4 Wireless Base Station with USB Interface, where data can be displayed, logged, and graphed with supplied Log100 software. Using this solution, the customer was able to record the force results of his metal bending machine with Interface’s Wireless Telemetry System.

Interface is adept at providing solutions suited for use in construction projects, equipment and ongoing monitoring programs.  If you have questions about what products are suited for your specific project, equipment or testing programs, contact us. We are here to help.

ADDITIONAL RESOURCES

Force Measurement Solutions for the Construction Industry

Interface Solutions for Heavy Equipment

Gantry Crane Weighing

Lifting Heavy Objects

Rigging Engineers Choose Interface Measurement Solutions

Innovative Interface Lifting Solutions

Modernizing Infrastructure with Interface Sensor Technologies

Interface Solutions for Structural Testing

Why Civil Engineers Prefer Interface Products

Innovative Interface Load Pin Applications

 

 

Industry 5.0 and the Role of Force Measurement

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The next industrial revolution is coined Industry 5.0. The fifth wave of significant advancement comes on the heels of Industry 4.0, which focused on efficiency and productivity enhancements. The next revolution in our midst is heavily dependent on data, sensors, and enablement tools used for industrial automation. Of course, that means sensor solutions from Interface are perfectly aligned in facilitating the next advancements.

The use of artificial intelligence (AI), robotics, and other smart-enabled technologies are at the heart of Industry 5.0. To further automate and optimize production processes, there is a strong emphasis on human-centricity, sustainability, and resilience. Interface is working with industry leaders, integrators, and innovators to provide advanced sensor technologies that will support the adoption of Industry 5.0 products, with all the benefits of optimization and reliability.

One of the challenges in the design and implementation of Industry 5.0 solutions is interconnectivity. To maximize the connectivity between humans and machines, the equipment needs to be tested and monitored utilizing different sensors for adoption, efficiency and dependability. The use of robotics, AI, and other smart technologies are leading to sustainability in industrial and manufacturing facilities. This requires measurement data that is accurate and easily retained for continuous improvements. Learn more in our case study: Advancements in Robotics and Cobots Using Interface Sensors.

Wireless Enabled Force Measurement

The use of wireless and Bluetooth technologies is common for facilitating the connection between sensors and data analysis used in defining how these technologies are used in manufacturing and industrial environments. Using wireless load cells with wireless digital instrumentation, data is used for real-time adjustments and performance monitoring. This is particularly important in managing environmental worker safety working in collaboration with advanced machines and robots. Check out our WTS and BTS solutions for more options.

For robotics in particular, free range of motions is particularly important. This is standard in future use, especially as manufacturers grow in dependency in advanced robotics use cases across the manufacturing continuum. To test advanced robotics and accurate movement for different axes, multi-axis sensors are a smart choice due to their capabilities in simultaneously measuring 2, 3, and 6 axes at a time. These sensors are paired with data acquisition systems like our BX8 Data Acquisition System for Multi-Axis Sensors to fully utilize the depth of measurement data for better decisions.

We also help to enable automation across the production line. Our products test the quality, durability and accuracy in performance of machines and other equipment used for various functions across the line. This includes cases of using miniature load cells in equipment that rely on exact force to press a design on a fragile consumable, to verifying accuracy of intricately machined parts using multi-axis sensors for production lines. We have provided sensors for industrial automation solutions to thousands of customers using standard and custom application-specific sensors.

Industry 5.0 Applications Using Interface Solutions

Included below are a few Industry 5.0 applications in which Interface solutions have been used to test or monitor equipment.

Cobot Safety Programming

Collaborative robots, what are termed as cobots, are an Industry 5.0 advancement used in many manufacturing operations. With product testing and design enhancements based on sensor data, protective cages or fences are no longer needed for safety purposes. However, safety testing is required to ensure humans and robots can work alongside each other. For this application, Interface suggests using four 3A40 3-Axis Load Cells (creating one 6-Axis Force Plate) installed between two metal plates at the base of the cobot. In addition to installing the multi-axis force plate under the cobot, we also suggest using two ConvexBT Load Button Load Cells in the pinchers of the cobot. If a human were to knock into the cobot, or have a limb stuck in the pincher, the cobot would sense the amount of force measured from the load cells and be programmed to stop immediately. Our BX8-HD44 BlueDAQ Series Data Acquisition System for Multi-Axis Sensors with Lab Enclosure is used to gather measurements and report back in real-time for monitoring.

 

6-Axis Force Plate Robotic Arm for Worker Safety

A customer wanted to measure the reaction forces of their robotic arm for safety purposes. The reaction loads occurred at the robotic arm’s base; therefore, they needed a force measurement system at the base of the robotic arm. Interface suggested using their force plate option to install at the base of the robotic arm. Four 3-Axis Force Load Cells are installed between two force plates, then installed at the bottom of the arm. This creates one large 6-Axis Force Plate. The sensors force data is recorded and displayed through the two BX8 Multi-Channel Bridge Amplifier and Data Acquisition Systems onto the customer’s computer. Interface’s 6-Axis Force Plate was able to successfully measure the reaction forces of the customer’s robotic arm while in action next to collaborating workers.

Commercial Food Processing for Efficiency

A food processing plant wanted accurate results of their in-motion check weigher when food is weighted and processed down the belt. They wanted to ensure production line efficiency and food quality. The customer also wanted real-time results of their food being weighed, and a load cell that could endure the food industry’s grubby environment. Multiple of Interface’s SPI High Capacity Platform Scale Load Cells were installed in the customer’s in-motion check weigher at the specific points where the food is weighed on the belt. The SPI High Capacity Platform Scale Load Cells delivered precise weighing results. When connected to the 920i Programmable Weight Indicator and Controller, it gave the customer real time results of the weight of the food being processed. Using this solution, the customer got precise weighing results in real-time of the food being processed on their in-motion check weigher. They were also able to view all the load cells in use simultaneously with Interface’s instrumentation.

Robotics_InfographicPoster

There are many projected benefits of the next industrial revolution, Industry 5.0. Staying at the forefront in providing useable and sustainable sensor solutions is a key focus of Interface. We look forward to supporting those that are driving the changes and adoptions for numerous benefits, primarily those targeting:

  • Increased productivity by automating tasks and optimizing production processes.
  • Improved quality of products by using advanced technologies to monitor and control production processes.
  • New products and services by using advanced technologies to create more personalized and customized products that work in collaboration, like cobots.
  • Utilizing collaborative machines and tools to reduce reliance of humans for repetitive and dangerous tasks.

Each of these  benefits can be accelerated in design, testing, and implementation with the use of high-accuracy force measurement solutions. Industry 5.0 is upon us and Interface has the expertise and experience to help in adoption and utiliziation. To learn more about our work in automation, robotics and more, go to Industrial Automation

Advancement in Robotics and Cobots Using Interface Sensors Case Study

Innovative Interface Lifting Solutions

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Interface sensors are utilized in lifting applications to accurately measure the weight or force being exerted on the lifting equipment of all sizes. Our lifting solutions include load cells, load pins, tension links and shackles, wireless technologies, and instrumentation. It is common to see our sensors integrated into hoists, cranes, and lifting devices to provide precise load measurements.

Interface lifting solutions apply to a wide range of industries and settings, including construction sites, warehouses, manufacturing facilities, transportation, healthcare facilities, maritime docks, aircraft testing and assembly, and more. Lifting applications can vary, such as loading and unloading goods, positioning heavy equipment or machinery, transferring patients in healthcare settings, or lifting materials for construction purposes.

Our load cells, load pins and shackles assist in monitoring loads for heavy lifting equipment operators to remain within safe working limits and prevent overloading. Interface tension links and tension load cells are used for measuring lifting or pulling heavy loads with chains, cables, or ropes. The sensors measure the tension in the lifting element, providing feedback on the load being lifted and ensuring it remains within safe limits. Check out our Lifting Solutions Overview for complete details.

Top Interface Lifting Solutions

References of lifting equipment include cranes, hoists, forklifts, aerial work platforms, lifts, jacks, and various types of rigging and slings. These equipment types are designed to provide mechanical advantage, leverage, or power to lift, suspend, move, or position loads safely and efficiently. By leveraging sensor technologies, the benefits include increased safety for the operator, enhanced productivity, and efficiency optimization of load management. Additional benefits include predictive maintenance, plus smart and innovative utilization for modernization of projects and equipment.

Rigging engineers, whether working in testing environments from concert venues to rocket testing sites, use high-accuracy sensor technologies to ensure the safe and efficient movement of heavy equipment, machinery, and materials using cranes, hoists, pulleys, and other lifting devices. They are involved in the entire rigging process, from the initial assessment and design of rigging systems to overseeing the actual lifting operations.

Safety is of utmost importance in all lifting applications due to the potential risks associated with heavy loads, heights, and moving parts. The use of load monitoring devices such as load cells, tension links, load pins, or load shackles are critical to ensure the safe execution of lifting operations.

When Interface defines lifting applications, we are referring to the actions of objects, materials, or loads that are raised, lowered, or moved vertically or horizontally using lifting equipment or mechanisms. For use of our measurement solutions, these lifting applications involve the use of specialized equipment designed to safely and efficiently handle various types of loads.

In the construction industry, Interface load cells and load pins are integrated into smart cranes and construction equipment to provide real-time monitoring of the loads being lifted or carried. Lifting beams and spreader bars need high-accuracy measurement on the site. These sensors accurately measure the weight or force exerted on the equipment and provide data on the load’s status, ensuring safe operation within specified limits. This information can be used to prevent overloading, optimize load distribution, and enhance operational safety and prevent failure of any machinery.

Infrastructure demands durability, quality and accuracy of measurement. Interface load cells, tension links, load pins, and load shackles are employed in load testing applications to verify the strength and capacity of various lifting structures and equipment. They are used for a range of applications, including crane verification and safety monitoring, hoist monitoring, winch measurements, elevator suspension systems, lifting cables, overload alarms, and load testing. These tests measure the applied load and assess the structural integrity. Load cells or load shackles are often temporarily attached to lifting points or incorporated into the testing rig to capture accurate load data.

The maritime industry uses Interface measurement devices in crane systems, winches, and lifting equipment onboard ships, on offshore platforms, or vessels. These ruggedized and often submersible sensors ensure that loads are properly managed and controlled, enabling safe and efficient lifting operations in challenging marine environments. Check out this Boat Hoist application note.

Warehouses and logistics use load cells or load pins for shipping container handling, pallet weighing, conveyor systems and freight and cargo monitoring. The sensors can be easily integrated into forklifts to measure the weight of the lifted load, ensuring safe lifting, and preventing overloading.

Interface load cells and sensor technologies are also being used in applications for patient lifting and transfer. Load cells or load shackles can be integrated into patient lifting and transfer equipment, such as hoists or patient slings, hospital beds and therapy equipment. These sensors help monitor the load and ensure safe and comfortable transfers for patients and caregivers.

By integrating Interface solutions into lifting applications, the result is enhanced safety, improved efficiency, and optimization of load management. Real-time data from sensors allows for precise control, early detection of anomalies, and preventive maintenance, ensuring smooth and secure lifting operations, whether that is for a patient in a hospital or a cargo load moving from dock to ship.

Interface offers standard products for lifting, as well as custom and OEM lifting solutions.  Contact our application engineers to learn more about what type of lifting solution is best for your requirements.

Lifting Solutions Brochure

ADDITIONAL RESOURCES

Aircraft Engine Hoist

Theater Rigging System

Patient Hoyer Lift

IoT Lifting Heavy Objects App Note

Interface Solutions for Lifting Applications

Cranes and Lifting

Aircraft Lifting Equipment App Note

Aerial Lift Overload Control

Advancements in Instrumentation Webinar Recap

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Interface experts recently hosted a conversation about what is changing in the world of instrumentation, as it related to sensor technologies and force measurement.  The new event, Advancements in Instrumentation is a continuation of our ForceLeaders Interface Instructional on Instrumentation Event.

The conversation began with a focus on what has changed in the last five years and why instrumentation is such an important topic in T&M. 

TRENDS IN ADVANCED INSTRUMENTATION

The number one change in test and measurement that we have identified is the omnipresent use of sensors in things that didn’t use to have sensors. This includes consumer products, home healthcare medical devices, EVs, factory equipment, tools, robotics, just to name a few. With the demands for more feedback, more data, and more required performance monitoring, instrumentation requirements are growing in functionality. 

We are getting smarter in our applications and uses cases, which means we need smarter devices to capture all the information to make intelligent decisions in product design, engineering, and manufacturing. We see this with smart factories, smart vehicles, smart agriculture, smart tools, smart medical technologies, these innovations and advancements need more data to make smart decisions, in design, test, build and use.

Other trends we discussed include the infusion of IoT into test and measurement. As we connect more instruments and devices into our networks, it requires advanced instrumentation and changes in what has been used as basic and standard instruments in the past. We also see customization and programmability needs changing and movement towards more digital interfaces.  Specifically, during this hour-long discussion we dive into digital outputs, amplifiers, communication protocols and advancements in software options, including a quick MathScript demo. Watch the video here.

TYPES OF INSTRUMENTATION HIGHLIGHTED IN WEBINAR

  • Signal Conditioners
  • Data Acquisition Systems (DAQ) 
  • Indicators
  • USB Interface Modules
  • Wireless and Bluetooth Telemetry Systems
  • Portable
  • TEDS Ready

Interface highlighted a series of new instrumentation solutions in great detail. This includes recent releases like our BX8 DAQ Series, Wireless Telemetry System Additions, 9850 Torque and Load Cell Indicator and SI-USB4. We also shared what we are bringing to market this year, including new portable indicators, a DAQ systems designed specifically for torque transducers, advanced multi-channel solutions and new USB indicators for wireless sensors. We also talked about custom instrumentation solutions when you need something designed for a unique use case or OEM application.

Throughout the webinar, instrumentation selection criteria were highlighted to help make the right decisions in pairing your measurement devices to the available instrumentation options. We addressed common questions, do’s and don’ts, and tips that are helpful in evaluating what will work with your project, in your lab or at your factory.

ADVANCEMENTS IN INSTRUMENTATION WEBINAR TOPICS

  • Types of Advanced Instrumentation
  • Selection Criteria for Advanced Instrumentation
  • Recap Digital Versus Analog Options
  • What’s New in Wireless + Bluetooth Telemetry Systems 
  • New Instrumentation Solutions from Interface
  • Trends in Test Data Management + Systems
  • Applications + Uses Cases
  • FAQs

You can watch the entire conversation to learn more.

WHY INTERFACE FOR INSTRUMENTATION

With so many options available, we want to make it easier in choosing the right instrumentation. Here are a few reasons why Interface is a provider of choice when it comes to instrumentation for force measurement.

  • Interface is a single point of contact for measurement device and instrumentation
  • Interface offers a range of solutions from USB Interface Modules to Multi-Channel and Wireless DAQ Systems
  • Interface can partner to design and build complete systems
  • Interface has expertise for technical support
  • Interface has deep use case experience across all the sensors we offer, from load cells to wireless load pin technologies
  • Interface instructional videos, literature, software demonstrations and manuals available online in your Support area of the website
  • Interface provides software with our instrumentation

Additional Resources

Interface Instructional on Instrumentation Event

Recap of Inventive Multi-Axis and Instrumentation Webinar

Instrumentation Analog Versus Digital Outputs

Instrumentation Options in Test and Measurement

Force Measurement Instrumentation 101

2022 Test and Measurement Industry Trends

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Interface continues to experience significant growth in demand and fulfillment of our precision measurement products and services. Despite the ongoing challenges in supply and overall health and economic concerns, our focus has remained steadfast to serve customers with innovative solutions, facilitated requests for specialized engineering and production requests and expeditiously working to meet the delivery schedules aligned to our customers’ requirements.

As the overall T&M industry grew, so did the demand for engineers and manufacturers across all industries to have proven solutions from their test and measurement equipment, expanded capabilities from sensor technologies, as well as explore new ways of optimizing products with real-time, accurate measurement.

As we look ahead to 2022, we are also investing in new and existing trends and exploring how they will shape the overall market next year and beyond. To help prepare our customers, here are our predictions for the new year, along with what is hot and trending in force measurement. The following provides some insights from our experts on how Interface is prepared to address these trends, while continuing to serve our customers at the highest level of satisfaction. Here is Interface’s viewpoint on market trends and predictions for 2022 and beyond.

Big Data Continues to Rule Product Design and Test

Over the last few years, we’ve shared our view on the Industry 4.0 revolution and how Interface customers are demanding more data from their T&M tools to give exactness in accuracy and all-encompassing performance data at the earliest phases of product design. Not only will this continue, but it will expand rapidly. In the force measurement world, Interface has responded by serving our customers with new innovations in multi-axis sensors that provide more force data on more axis. Interface offers a wide variety of multi-axis sensors including 2, 3 and 6-axis sensors. We certainly anticipate a continued growth in demand for multi-axis sensors as our product line expands to meet the requirements.

In addition, Interface is seeing more requests from manufacturers and product designers to embed sensors and measurement capabilities within their products. To enable continuous improvements and advancements in smart manufacturing and product designs, sensors are being used to provide real-time feedback on machines, components, equipment, and consumer products. These sensors are often designed in or embedded into the OEM product to predict the health in each type of use case, as well as notify users when a repair or adjustment is needed for safety, user satisfaction, and controlled maintenance. In the manufacturing applications, this capability significantly reduces facility downtime. To meet this demand, Interface is investing in more automation capabilities within our own manufacturing facilities to produce high volume sensor solutions for OEM customers. This market is growing rapidly, and Interface is working hard to meet the needs of our customers that need our products in volume.

New Advancements in Strain Gages

Another trend that Interface is actively investing in is new strain gage technologies and manufacturing techniques to better serve the high-production and OEM markets. Interface uses proprietary strain gages for all products we manufacture. When OEMs are making high-volume product orders and need sensors that fit their exact needs without breaking their budget, Interface is ready to meet the demand. One of the ways that force sensor manufacturers can meet OEM cost needs is through innovation in strain gages, the heart of any measurement device. Interface deploys a team of resources to design and build custom strain gages when a unique solution is part of the design requirements. Interface has expanded our specialization and expertise in mechanical engineering, chemical engineering, and metallurgy to meet this specific trend and need. We are currently undergoing critical R&D to find new ways to develop these components and working directly with customers to meet their data requirements. Check out this post on strain gages.

Growing Demand for Wireless Solutions

Another trend that is continuing to gain momentum is the growing need for wireless measurement solutions. Wireless systems are helping manufacturers simplify the integration process and create a cleaner safer test environment with far less wiring. Wireless communication is also playing a major role in advanced manufacturing and smart products. By connecting systems wirelessly, users can monitor testing and in OEM applications, review the health of a system, from a central point. This includes for components used in the field, underwater or via remote locations for assembly and test.

These wireless systems also help improve accuracy significantly. Wireless technology has gotten to the point where we can receive more accurate readings when converting from an analog to a digital signal. This is especially important in highly complex and regulated industries like aerospace, energy, or medical. Wireless solutions will continue to grow, and Interface continues to develop new wireless total system solutions for our various product lines.

Faster, More Efficient Calibration Services

One of the most critical facets of working in manufacturing and technology is meeting the demands of our clients in an extremely timely manner. Innovation, advancements and testing demands slows down for no one, and our customers are no exception. This also requires regular maintenance and servicing of our devices. Interface recommends annual calibration services to ensure your force and torque measurement products are performing as designed. We understand they need our products and services fast. As part of our commitment to customers, Interface provides high quality calibration services that are key to long lasting and accurate force sensors. This service has grown rapidly alongside the force measurement industry and we’re receiving more re-calibration orders than ever before. To meet this demand, Interface is investing heavily in both people and technology to further expedite this process and meet our promise of expeditious turnaround times for calibration services. Read more about calibration here.

Complete Systems

Sometimes out-of-the-box meets the exact requirements, sometimes it’s in the box.  Interface continues to expand our product mix to include advanced instrumentation, accessories, sensors and unique housing for full systems due to growing demands. Our team of solution engineers partner with our customers to identify the specifications and understand the application to build completely custom solutions, from single sensors to complete systems. These systems can be used within lab testing environments or as remote testing solutions.  Learn more about the capabilities of our custom solutions team here.

These are just a few of the many trends occurring in test and measurement into 2022 and beyond. Technology is progressing at a rapid pace. Our customers need more data, that’s abundant and accurate. Our sensors are seeing new application and use cases, ranging from testing unmanned space vehicles to smart agriculture components.

Rest assured, Interface is deeply invested in addressing these trends and serving our customers in the new year and beyond with critical innovation. It’s what we’ve been doing since 1968. We see an abundance of opportunities and possibilities in working with our customers to get the best products for their projects, programs, and OEM products. Whether they need our standard, engineered-to-order, and custom solutions, we are here to serve and ready for 2022. How can we help you?

Additional Resources

Interface Multi-Axis Sensor Market Research

Interface All-In-One Custom Test Systems

Additional Interface Calibration Grade Solutions

 

Interface Wireless Telemetry System Review

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Interface is world renowned for our ability to engineer and manufacture the most accurate and reliable force measurement products on the market. Most in the the test and measurement world know us for our suite of off-the-shelf and custom load cells and torque transducers. We have been supplying these products to some of the most complex and highly regulated industries in the world for over a half century.

Though most people instantly recognize our blue load cells, many test engineers and labs are finding our total system solutions are a valuable compliment to our line of precision products. It is why Interface has greatly expanded our instrumentation and accessories products to meet the demands of our customer’s specific test and measurement project requirements that need wireless and Bluetooth capabilities.

One of the most popular products in our systems-supporting product line is Interface’s Wireless Telemetry System (WTS). This solution group provides our customers with easy to use and full-featured wireless data communication capabilities between a force or torque sensor and a receiver. The WTS line includes sensor transmitters, receivers, displays, accessories and free software, which operates on a standard 2.4 GHz signal making it FCC compliant.

WTS works with torque transducers, load pins, load cells, multi-axis sensors and other inputs with the goal of connecting to a display, PC or the customer’s system.  It wirelessly communicates with different types of receivers including displays, handheld readers, analog outputs, relay modules and computer interfaces for easy configuration of the application. WTS is also easily expandable for measuring multiple sensor types. It connects with up to 100 sensors up to half a mile range and is supported by powerful configuration software with data logging and visualization for local or remote access.

Within the WTS product suite, we have wireless options for sensors, handhelds, transmitter modules, antennas, printers, displays and more. Included below are a few of our WTS and BTS Telemetry Systems product options highlighted:

WTS-AM-1E WIRELESS STRAIN BRIDGE TRANSMITTER MODULE

The WTS-AM-1E Wireless Strain Bridge Transmitter Module connects to strain bridge transducers such as load cells, torque sensors, strain gauges and pressure modules and forms part of the WTS modular telemetry system. The data transmitted by the WTS-AM-1E can be received by multiple WTS receivers that include displays, handheld readers, analog outputs, relay modules and computer interfaces.

WTS-BS-1 WIRELESS HANDHELD DISPLAY FOR UNLIMITED TRANSMITTERS

The WTS-BS-1 is a roaming handheld allowing the operator to cycle the display between all available transmitter modules and forms part of the WTS modular telemetry system. The data sent by transmitter modules can be utilized by multiple receivers such as displays, handheld readers, analog outputs, relay modules and computer interfaces. Receivers support common industrial power supplies and are available in robust IP rated enclosures with internal antennas optimized to give outstanding coverage.

WTS-AR WIRELESS REPEATER MODULE

The WTS- AR Wireless Repeater Module which will allow the WTS telemetry system modules to span around obstacles, increase range and coverage by retransmitting received messages. The data sent by transmitter modules can be utilized by multiple receivers such as displays, handheld readers, analog outputs, relay modules and computer interfaces. Receivers support common industrial power supplies and are available in robust IP rated enclosures with internal antennas optimized to give outstanding coverage.

WTS 1200 STANDARD PRECISION LOAD CELL

Interface’s most popular load cell is available with wireless capabilities. The WTS 1200 Standard Precision LowProfile® Wireless Load Cell is designed for general purpose applications requiring a wireless load cell that is compensated for eccentric loads. This load cell can transmit distances up to 2000 feet (610 meters) to a number of different base stations including a USB version and a handheld display. There are higher capacities available, along with options for 2nd, 3rd Bridge and Overload Protection.

WTSLP WIRELESS STAINLESS STEEL LOAD PIN

This specialized Wireless Stainless Steel Load Pin is great for lifting applications in use cases of transmitting measurement data both short or long distances. This product can transmit wirelessly up to 600 meters in distance with clear line of sight to a handheld display or USB base station. This Interface load pin is available in capacities up to 3,000K lbf (1,360 MT) for custom versions.

WTSSHK-B-JR WIRELESS CROSBY™ BOW LOAD SHACKLE

WTSSHK-B-JR Wireless Crosby™ Bow Load Shackle range of telemetry load shackles are manufactured using the Crosby™ G2130 shackle. Suitable for use in a wide range of lower capacity industrial weighing applications, these load shackles are accurate, reliable and simple to install. They are particularly popular in theatrical applications for measuring the loads on rigging, hoists and stage lifts. The IP67 rated telemetry housing is manufactured from ABS plastic making it strong yet light, and the telemetry housing is manufactured from ABS plastic making it strong yet light, and the telemetry electronics contained within are powered by two AA batteries. The unit also features an internal antenna for maximum protection from damage.

This is just a preview of the products offered within the WTS Suite. In addition, we’ve developed a number of applications notes highlighting the capabilities of our WTS solutions. For more information about our full WTS (Wireless Telemetry System) products, please click on this link Wireless Telemetry System. Included below is a unique example of how the wireless capabilities of the WTS system was necessary to measure a golf club’s swing accuracy, see below:

GOLF CLUB SWING ACCURACY

A golfer wanted a system that will monitor and record their striking accuracy and swing movement. To meet this need, Interface created a custom made SSB Sealed Beam Load Cell that can be attached in line with the golf handle. When the golf ball is struck, force measurements are recorded, logged, and graphed using the WTS-AM-1E Wireless Strain Bridge Transmitter. The results are transmitted directly to the WTS-BS-6 Wireless Telemetry Dongle Base Station when connected to the customer’s PC or laptop. Using this solution, the customer was able to successfully record, graph, and log a golf player’s striking accuracy and swing movement with Interface’s wireless force system.

Interface WTS Products

  • Acquisition Modules
  • Repeater Modules
  • Telemetry Antennas
  • Base Stations
  • ASCII Serial Output
  • LED Displays
  • Repeater Modules
  • Modbus
  • LED Displays
  • Wireless Telemetry Printers
  • Relay Output Receivers
  • Wind Speed Transmitters
  • Load Cells
  • Load Pins
  • Tension Links
  • Shackles

In design and engineering, the need for flexibility is paramount today. Interface’s WTS solutions provide our customers with a host of wireless force measurement systems that allows for an easier way to test and measure force in a wide variety of environments, on site and in the field.  Let us know what we can do to help you get the right wireless solutions for your project.

Additional Resources

WTS Yacht Rigging Inspection App Note

WTS Equine Bridle Tension System App Note

WTS Brake Pedal App Note

WTS and BTS Telemetry Systems Brochure