Interface force measurement solutions are used in every facet of energy production from research and exploration, to monitoring equipment especially our oil and gas energy sensors. Load cells and torque transducers assist oil, gas, wind, coal, solar, and emerging energy companies to fuel the world. When our petroleum customers came to us requesting load cells that could withstand up to 30,000 psi and 500°F, we met the challenge with custom application-specific solutions.
Our moment and temperature compensated LowProfile™ load cells use proprietary alloy strain gages to provide the most accurate readings possible in the harshest environments, such as downhole drilling, wirelines, pipelines, and wind turbines. Interface tests every LowProfile™ load sensor for accuracy and temperature specifications, and moment compensates each unit to minimize sensitivity to extraneous loads. Using eight proprietary strain gages per sensor, our 4mV/V output which exceeds most other load cell performance specifications.
Our torque transducers have been used in instances for windmill energy. A customer wanted to improve their windmill by monitoring the torque being created by the windmills power ramps. Installing our T2 Ultra Precision Shaft Style Rotary Torque Transducer between the windmill propeller and the electric generator of the windmill, it resulted in accurate testing. Shaft Style Torque Transducer Couplings were also installed to ensure stability. This resulted in our customer being able to determine the optimal blade pitch for their windmill, thus being able to generate more energy.
With a variety of load cells, load buttons, force transducers, torque transducers and other Oil Gas Energy Sensors available, our applications engineers can help you design a measurement solution for your energy production needs.
The downhole environment poses many challenges for well-drillers, operators, tool-string designers, and other engineers in the oil and gas industry. Obtaining accurate force measurements poses some real challenges in certain use cases based on the sensor technologies used and while these types of solutions are available, they fall short in performance, reliability, or capability. For example, the oil and gas industry has used “wet” load cells to monitor forces on their downhole load strings. These downhole load strings are equipped with a variety of sensors, and they travel down thousands of feet during exploratory drilling operations. The problem with wet load cells is that they don’t hold up for extended use in wells that extend several thousand feet underground and where there are extreme pressures and temperatures in a caustic environment. To address this issue, Interface created a “dry” load cell that protects the sensitive parts with innovative design, reduces the number of sensors required in the customer’s downhole load string, and allows the load cell to last 10 years or more.
Biomass Handling
Crude Oil Weighing Downhole Force Measurement Electrolyzer and Fuel Cell Tie Rod Monitoring Fuel Pump Optimization - Rotary Torque Geothermal Well Drilling Industrial Fan Pipeline Visual Inspection Robot Power Tongs in Oil Drilling Proppant Crush Test
Proppant Silo System Solar Panel Strength Testing Top Drive Vessel Weighing Wave Energy Converter Wind Turbine Bolt Monitoring Windmill Energy Wireline Pumpdown
Examining Force Measurement in Subsea Oil and Gas
/in Blog /by Jamie GlassInterface subsea oil and gas industry force measurement solutions for applications, including pipeline integrity monitoring, riser tension monitoring, and wellhead fatigue analysis, are important in deep sea exploration projects. Accurate force measurement ensures the safety and efficiency of subsea operations, preventing costly failures and environmental damage.
Exploring Load Shackle Solutions
/in Blog /by Jamie GlassInterface load shackle load cells are designed with robust, high-strength materials such as steel or aluminum to handle heavy loads while resisting corrosion and wear. They incorporate integrated strain gage load pin load cells that accurately convert tension forces into readable electronic signals, with Interface ensuring precise calibration for minimal error.These shackles are available in wired and wireless communication options, facilitating seamless integration into data acquisition systems or remote monitoring platforms. Additionally, many load shackles feature overload protection, safeguarding the load cells from excessive forces to enhance safety and extend operational longevity, even in the most demanding environments.
Driving Force in Biomass Optimization is Measurement Technologies
/in Blog /by Jamie GlassInterface supplies force, torque, and weighing measurement solutions to advance biomass energy production. Our diverse range of products, including load cells, torque transducers, and wireless telemetry systems, are engineered for precision, durability, and versatility. These sensors are critical for optimizing biomass processing, ensuring safety, and maximizing efficiency across various applications.
Integrated Measurement Solutions Elevate Design and Enhance Functionality
/in Blog /by Jamie GlassInterface, a pioneer in load cell design, supports innovation by offering integrated measurement solutions that ensure the safety and reliability of machines, products, and processes in sectors including aerospace, energy, medical and healthcare, automotive, manufacturing, and industrial automation. Our sensor technologies are seamlessly integrated into diverse products and machines, from lifting equipment to consumer goods. This adaptability ensures that our solutions can be tailored to your unique requirements.
Types of Test Machines Using Sensors for Reliable Assessments
/in Blog /by Jamie GlassInterface supplies sensor technologies to UTM machine architects, engineers, machine builders, integrators, and testing labs. Test machines use Interface load cells, torque transducer and multi-axis sensors for all kinds of tests including fatigue, stress, destructive, cycle, material, tensile and more. Interface products are used in test machines across all industries, including automotive, energy, medical, aerospace, and manufacturing.
Measurement Solutions Advance Industrial IoT Success
/in Blog /by Jamie GlassInterface provides high-accuracy measurement solutions for Industrial IoT. Our Wireless Telemetry System (WTS) components drive adoption and innovation in IIoT, from cobot design to smart pallet inventory controls. Load cells, torque transducers, instrumentation, and DAQ systems evaluate force, torque, and weighing data to optimize IIoT in manufacturing, energy, agriculture, and other sectors.
Showcasing Load Pin Versatility and Adaptation
/in Blog /by Jamie GlassInterface Load Pin measurement devices provide real-time force and weighing data for performance monitoring, equipment quality control, operational support, and product safety. These load pins are used in energy, agriculture, manufacturing, aerospace, infrastructure and manufacturing industriy applications. Interface Load Pins are machined from high-tensile stainless steel and are suitable for all settings, including exposed environments such as seawater. They are used in heavy machinery in industrial factories and submersible energy generators in the ocean.
Silo and Tank Measurement Solutions
/in Blog /by Jamie GlassInterface provides testing sensors, weighing devices, and force measurement solutions used for tanks, silos, vessels, and industrial storage containers in several industries, including agriculture, infrastructure, manufacturing, natural resource management, and energy. Load cells are invaluable tools for silos and tanks, providing accurate and reliable force and weight measurements. The benefits of implementing precision measurement systems for testing and monitoring include improved accuracy, real-time data, reduced waste, enhanced safety, and cost savings.
Mining for Rare Earths and Minerals Using Load Cells and Torque Transducers
/in Uncategorized /by Jamie GlassInterface load cells and torque transducers are addressing challenges and empowering the mining sector as demand for rare earths and minerals rises. Driven by the demand for clean energy minerals like lithium and cobalt, these sensor technologies provide the real-time data needed to optimize operations, safeguard workers, and propel the industry toward a sustainable future.
The Importance of Load Cells in Oil and Gas
/in Blog /by Jamie GlassInterface load cells are used in many facets of oil and gas, including to ensure safe lifting, enhance equipment integrity, provide accurate measurements in field operations, and even assist with optimal storage tank management. Our energy solutions include load cells that are used on rigs, downhole projects, extraction tools, and field support systems. We offer products ideal for harsh environments, extreme temperatures, and even submersible projects. Learn about our dry cell technology and IPCD product for downhole operations.