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Interface Solutions for Industrial Markets

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The industrial market is vast. The industry classification covers everything from manufacturing and assembly to mining and agriculture. The highly regulated environments involved in industrial applications often require advanced equipment and technologies for product design and development, as well as after market performance management. Force and torque products are critical sensor components used in industrial applications.

Interface has been a partner to industrial customers for more than 50 years. We engineer, build, and supply force and torque sensors and acquisition devices designed to provide industrial engineers and manufacturers with high quality data that monitors and confirms the design and in-action processes of their equipment. Applications for industrial markets involve everything from heavy machinery to weighing solutions. The accuracy of these devices is critical to high-quality outcomes, low-costs and most importantly, worker safety.

INDUSTRIAL APPLICATIONS 

An example of an industrial process that requires an accurate force sensor is a crane application used in lifting heaving objects. Interface engaged with a customer who needed to measure the lifting capabilities of a crane using an Interface load shackle. The purpose of the shackle was to ensure the crane wasn’t lifting more than it could handle, putting worker safety at risk and potentially damaging the machine.

Interface model WTSSHK-B Wireless Load Shackle was connected to a crane load string to measure forces. A model WTS-BS-1-HA Battery Powered Handheld Display was used to wirelessly receive load information and display results. Using this solution, the customer was able to successfully measure lifting and reading weight wirelessly on a handheld display while the crane was in action.

Another great example of the industrial industry’s use of force applications can be seen in manufacturing automation. One of the growing trends in marketing automation is the use of robotics to replace repetitive human tasks. Robotic arms are often found on assembly lines and they carry out a single task over and over. If the robotic arm isn’t properly calibrated, it can ruin an entire production line and lead to significant losses. To qualify the accuracy, many OEM’s use load cells and torque transducers to continuously measure the intricate movements of a robotic arm.

One Interface customer used a robotic arm to close packaging on a production line. If the arm wasn’t accurate, it could apply to much force and crush the packaging or not close the packaging as intended, leading to losses in shipping.

Interface supplied a 6-Axis Load Cell with a model BX8 Data Acquisition and Amplifier System. The Interface Multi-Axis 6-Axis Load Cell was able to measure all forces and torques on every axis and the BX8 8-Channel Data Acquisition System was able to log, display, and graph these measurements while sending scaled analog output signals for these axes to the robot’s control system.

READ MORE HERE: FORCE MEASUREMENT IS REDUCING WASTE AND AUTOMATING THE CONSUMER PACKAGING INDUSTRY

Another consideration for specialized industrial applications is in harsh environments. There are hundreds of thousands of engineers and manufacturers that spend their days working in these environments. Whether its operating inside of facilities with large machines and intricate moving parts, working hundreds of feet in the air repairing a bridge, or deep within a mine shaft, these professionals put themselves in danger every day by the nature of their work. As engineers and manufacturers, many of us are also tasked to solve for safety challenges and keep these professionals protected in any environment.

One of the ways we contribute to industrial safety is with the development of our Interface Ex Rated Load Cells, also known as Interface Intrinsically Safe Products. These specialized load cells and force measurement solutions are designed and manufactured so that the materials and electronic components are safe for use in hazardous gas and dust environments when installed per applicable installation instructions. These components are designed for those applications found in dangerous environments in particular industries like oil and gas, mining, aerospace, automotive and more.

The applications for industrial vary widely because the industry is diverse. Interfaces designs and manufacturers force and torque products for hundreds of different industrial use cases and applications every year. Our team of engineers can even create custom solutions for new and innovative industrial requirements. Included below are examples of some of the products typically used by our industrial customers.

  • 2400 Load Cell Series – The 2400 is a stainless-steel load cell designed for applications requiring a hermetic seal for use in general industrial applications.
  • 3200 Load Cell Series – The 3200 precision stainless steel load cell series has all the features of the Interface Model 1200 LowProfile® (one of Interface’s most popular products) and in addition it is stainless steel and hermetically sealed for harsh applications.
  • SSMH Load Cell Series – Model SSMH S-type load cell provides a suitable force measurement sensor for applications in coal mining and transfer and other heavy industries where explosive dusts and environment conditions are potentially explosion-hazard rated. SSMH capacities available that provide intrinsically safe certification.
  • Stainless Steel Load Buttons – Interface’s load button load cells are designed for customers who require the measurement of forces in a very confined space. They are designed to provide the most accuracy in as little space as possible.
  • 5400 Series Reaction Torque Transducer Series – Model 5400 series features a rugged flange-style designed with thru-holes, low deflection, high torsional stiffness and the ability to withstand large overhung moments.
  • Wireless Telemetry System (WTS) – High accuracy, high quality measurement is interfaced with simple yet powerful configuration and monitoring software. The WTS gives sensor manufacturers and integrators the complete flexibility to build their own sensor modules around it. The system easily replaces wired systems, reducing installation and maintenance costs.

These are just a few examples of Interface applications notes and products designed for industrial applications. For more information on Interface solutions design for the Industrial industry, contact our experienced application engineers.

 

Hazardous Environment Solutions from Interface

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There are hundreds of thousands of engineers and manufacturers that spend their days working in hazardous environments. Whether its operating inside of facilities with large machines with intricate moving parts, working hundreds of feet in the air repairing a bridge, or deep within a mine shaft, these professionals put themselves in danger every day by the nature of their work. As engineers and manufacturers, many of us are also tasked to solve for safety challenges and keep these professionals protected in any environment.

At Interface, one of the ways we contribute to industrial safety is with the development of our Interface Ex Rated Load Cells, also known as Interface Intrinsically Safe Products. These specialized load cells and force measurement solutions are designed and manufactured so that the materials and electronic components are safe for use in hazardous gas and dust environments when installed per applicable installation instructions. These components play an integral role in the safety of the men and women working in dangerous environments in particular industries like oil and gas, mining, aerospace, automotive and more.

These hazardous environments are categorized by the amount of explosive risk that is present in the environment. These levels include:

  • Zone Zero – explosive presence is always there
  • Zone One – explosive presence is close and is sometimes there
  • Zone Two – explosive presence is nearby, but is rarely present other than in some type of leak or other catastrophes

In order for force measurement products to operate safely in these environments, companies must design the devices in accordance with a regulatory body. These products must also be inspected for approval and then it is marked with the certification code that displays the zone and temperatures it’s safe to operate in. In addition, the manufacturing process needs to be highly controlled. Manufacturers must keep documentation for each product, which includes how the product was made and where it went. And they are required to keep that documentation for 10 years in case of a product recall.

There are a number of different regulatory bodies focused on product safety throughout the world, and each has different specifications for explosiveness that need to be met based on the area in which the product is sold. Locations in which Interface can sell its Ex Rated products include countries in North America, Europe, Asia, and Brazil in South America.

The regulatory bodies that develop the specifications and approve products include:

  • International Electrotechnical Commission Explosive Atmospheres (IECEx) is given after a manufacturer proves compliance through a quality assessment report (QAR).
  • ATmospheres EXplosible or ATEX is a European Union(EU) examination certification. In order to receive ATEX certification, the manufacturer must obtain a quality assurance notification (QAN) to sell products in certain EU areas.

Interface develops a host of Ex Rated force measurement products that are certified by both IECEx and ATEX. These products have been used in a wide variety of applications within the energy and automotive industries. Included below are a few examples of the products we sell and the applications using our Ex products

ATEX 3400 Series Load Cells

The 3400 series of load cells are rated for Zone 1 and include the 3416 and 3430 Coil Tubing Intrinsically Safe Load Cells, the 3420 Coil Tubing Intrinsically Safe Load Cell and the 3410 Intrinsically Safe LowProfile® Load Cell. These products are hermetically sealed and have been used in the oil and gas industry to measure the force of coil tubing as it goes down an oil well. The 3400 Series is used in the space industry to help develop hydrogen-powered vehicles because of the threat of explosion with hydrogen power. The 3400 Series Load Cells have also been used in a distillery for a custom whiskey-making application.

ATEX, IECEx, ETL, Inmetro 1923 Series

The 1923 Series Load Cell is used in the oil and gas industry. These load cells include designs rated for both Zone 0 and Zone 2 applications. This load cell measures the force in which the pump jack is operating to avoid allowing the pump to go too fast and interrupt the capillary flow of oil. We also recently developed and released the 1923 Wireless Series load cell. Our 1923 Wireless Series innovation provides the same accurate, real-time data readings with little to no fuss over wires, which can create more hazards for the user.

ATEX SSMH Sealed Hazardous Environment Intrinsically Safe S-Type Load Cell

Our Zone 1 rated SSMH S-Type Load Cell is our only load cell that is certified for dust, so it is most often used in mining operations. This product is a tension and compression load cell that is environmentally sealed at an IP65 rating. It also has a high-temperature rating of up to 290° F for dust environments.

ATEX IECEx Bow Type Crosby™ Cabled Load Shackle

The Interface range of ATEX IECEx load shackles is designed for lifting and weighing in rugged or harsh environments, and also meet the requirements for operation in Zone 1 and 2 hazardous areas. The shackle pins are forged from high tensile stainless steel and are machined to an exacting specification. This range of load shackles is proof loaded to 150% of the normal rated load and is available in a range from 3.25 to 400 MT (7.17K to 882K lbf). The product is internally gaged and the whole instrumented area is sealed to IP67 to protect it in service.

When operating in explosive environments, our customers need to know that their products are safe and reliable. Here at Interface, we stand by the quality of our work and the safety of our Ex Rated products. For more information on Interface’s Intrinsically Safe and Ex Rated products, please visit /product-category/intrinsically-safe/.

Contributor:  Ken Vining, Chief Engineer at Interface