Lifting

Interface lifting solutions are applicable across diverse industries and environments, including construction sites, warehouses, manufacturing facilities, transportation, healthcare establishments, maritime docks, aircraft testing and assembly, and many other sectors. The scope of lifting applications is wide-ranging, covering activities such as loading and unloading goods, positioning heavy machinery or equipment, transferring patients within healthcare settings, and raising construction materials for various construction purposes.

Contact an Application Engineer

Lifting Overview

From construction and manufacturing to logistics and healthcare, the importance of efficient and secure lifting operations cannot be overstated. Embracing sensor technologies is crucial in achieving optimal results.

In recent years, cutting-edge equipment using force sensor technologies has sparked a revolution in the field of lifting solutions, empowering operators, manufacturers and equipment designers with unprecedented precision and control. By seamlessly integrating force sensors into lifting equipment like cranes, hoists, robotics and machines, industries possess the ability to accurately measure and monitor the forces exerted during every lifting operation, elevating productivity and ensuring the highest levels of safety.

Interface Lifting Solution Products:

Our load pins, load shackles, and tension links provide precise load measurement capabilities, allowing operators to accurately determine the weight of the load being lifted. This information is crucial for ensuring that the lifting equipment remains within safe working limits and prevents overloading situations that could lead to accidents or equipment failure. Interface sensors provide vital force data to identify patterns, detect anomalies, and predict potential issues with lifting equipment and other lifting applications.

The Transformation in Lifting Success

Interface’s force sensor technologies are a necessity in innovative lifting solutions, offering a wide array of benefits and applications. Interface’s load cells, load pins, load shackles and tension links that are strategically embedded in lifting devices, such as cranes, hoists, and robotic arms, measure the forces experienced during the lifting process with high accuracy. By employing our force sensors, operators can obtain real-time feedback on the weight, tension, and pressure exerted on the lifting equipment, allowing for better load management and preventing overloading or potentially hazardous situations.

Our sensor technologies have significantly transformed the way heavy loads are managed on the line, in the warehouse, on the dock, for transportation and in industry specific applications. Multiple lifting activities, from hospital lifts to robotic arms used in packaging, all can achieve enhanced safety, increased efficiency, and improved maintenance practices. The implementation of these technologies marks a transformative step forward in the quest for more precise and controlled lifting operations, ensuring a safer and more productive future across various industries. Check out our new Lifting Solutions Brochure for more information.

LiftingSolutions_InfographicPoster

Cranes

Sensor technology is transforming safety and efficiency in cranes and heavy-lifting equipment. Interface load cells, load pins, shackles, and tension load links are integrated directly into the machinery to monitor forces during operation, provide real-time data on load status, and ensure safe operation.

The measurement data obtained from the measurement devices is crucial for preventing overloads, optimizing load distribution, and enhancing safety. By accurately measuring the weight and forces exerted during lifting, these sensors help operators stay within safe operational limits, preventing accidents and equipment failure.

These advanced measurement solutions are used across various applications, from construction and shipping to manufacturing and material handling. By providing precise, real-time data on load status, this technology empowers operators to make informed decisions, maximize productivity, and ensure the longevity of their equipment.

Interface Products for Crane Applications

LP Stainless Steel Load Pin

Load cells play a crucial role in various crane types, from the towering giants of construction sites to the simple lifters in workshops. By accurately measuring the forces exerted during lifting operations, these sensors prevent overloads, optimize load distribution, enhance safety, and prevent machinery failure.

Here’s how this technology is applied across different crane types:

Tower Cranes: Maintain stability and prevent overloads in high-rise construction.
Mobile Cranes: Monitor weight and prevent tipping, especially on uneven terrain.
Overhead Cranes: Ensure precise load handling and positioning in industrial settings.
Marine Cranes: Account for vessel movement and maintain load stability during ship-to-shore operations.
Gantry Cranes: Prevent overload and ensure stability when moving heavy items across their span.
Smaller Cranes: Ensure safe lifting within capacity in workshops and service trucks.

Whether a massive gantry crane hoists shipping containers or a service truck crane lifts equipment, integrated load cells provide crucial real-time data, enabling operators to work safely and efficiently within the crane’s limits. This technology is essential for preventing accidents, optimizing performance, and extending the lifespan of heavy machinery.

Interface crane solutions are used in various industries and settings, including construction sites, warehouses, manufacturing facilities, transportation, healthcare facilities, maritime docks, aircraft testing and assembly, and infrastructure projects.

At Interface, safety and the well-being of others in environments using cranes are of the utmost importance due to the high risks associated with heavy loads, heights, and moving parts. The use of our load monitoring devices, such as load cells, tension links, load pins, or load shackles, is critical to ensuring efficient and safe crane operations.

Hoisting

Hoisting refers to mechanical pulley systems, consisting of drums, chains, or wire ropes, specifically designed for the vertical movement of heavy loads or personnel along a controlled path. Hoisting differs from general lifting in that it focuses mechanically on a controlled, fixed vertical axis of motion. These systems are essential mechatronic components in industries that require high efficiency, precise positioning, and fail-safe operation.

Why Interface is the Ideal Force Sensor Partner for Hoisting

Interface technology offers the high accuracy, durability, and integration capabilities needed to transform any hoist into an intelligent, automated system. Hoists often have unique mechanical designs. Interface specializes in creating custom-sized Load Pins and highly rugged Load Shackles that fit directly into existing equipment without requiring significant modifications.

We provide stainless steel sensors with high IP ratings, ensuring they can withstand vibrations, cyclic loading, and harsh environmental conditions common in industrial, construction, and marine hoisting applications.

Hoisting Equipment Tests and Monitoring Applications Using Interface Products

Hoist Load Monitoring and Controller Integration for automated speed control and safe system shutdown.
Multi-Point Hoisting Safety Monitoring for distribution and balance.
Overload Protection and Safe Load Monitoring with critical, tiered alarms.
Hoist Proof Testing and WLL Testing to verify structural integrity.
Suspension and Sheave Point Monitoring using integrated load pins.
Harsh Environment Monitoring in marine, construction, and hazardous applications.

Interface offers a specialized line of products designed to fit directly into a hoist’s structure, allowing the system to not only measure load but also automatically control operations for safety and performance.

Modern hoisting requirements demand continuous and accurate force measurement to ensure load capacity limits are never exceeded. Automation, IoT integration in smart warehouses, and strict safety regulations are fueling high demand for high-accuracy force sensors in modern hoisting systems.

By integrating our sensors into hoisting systems and utilizing the precise data from our instrumentation solutions, we develop comprehensive sensor systems ideal for hoisting equipment. Our solutions are designed to meet strict compliance standards, delivering the verifiable data needed for hoist certification and safety inspections.

Rigging

Rigging is an engineering process that uses ropes, chains, slings, hoists, and specialized hardware to lift, maneuver, hold, and position heavy structural loads across diverse industrial environments. In the lifting industry, rigging engineers and safety directors rely on precise load and tension measurements to validate lifting plans, maintain structural balance, and ensure absolute operational safety. Interface sensor technologies, including load cells, load shackles, tension load links, load pins, and wireless telemetry systems (WTS) products, provide the structural integrity and data accuracy required to continuously monitor heavy lifts from initial rig-up through final placement.

Across maritime docks, aerospace assembly bays, construction sites, and theatrical sets, this continuous physical telemetry establishes a reliable safety baseline, preventing equipment degradation and ensuring that heavy-duty rigging components operate well within their certified safe working load (SWL) limits.

Rigging Challenges

The rigging sector operates under zero-tolerance safety mandates, where unverified load weight or improper cable tension can compromise the entire lifting apparatus. Precision force measurement forms the foundation of the safety and operational data loop, converting dynamic pulling forces, suspended weight, and cable tension into immediate, actionable engineering metrics.

Because overloading, uneven weight distribution, or dynamic load spikes can cause catastrophic hardware failure, unexpected rigging collapses, or severe personnel injuries, real-time force measurement is essential. Integrating high-accuracy sensors directly into lifting lines, crane blocks, and mooring points enables rigging engineers to create real-time load maps, set automated overload shut-off limits, and monitor structural strain during complex tandem lifts.

Interface Rigging Solutions

Executing complex rigging requires rugged force sensors that endure outdoor conditions, vibrations, and severe weather. As industries adopt larger modules and automated lifts, precise tension and weight monitoring at key points is crucial. Interface offers cable and wireless Crosby™ Load Shackles, tension links, custom load pins, and LowProfile Load Cells designed to measure tension, compression, and center-of-gravity without adding weight or changing rigging geometry.

Rigging Applications Using Interface Products

Gantry, Overhead, and Mobile Crane Load and Weight Monitoring
Aircraft and Space Vehicle Rigging for Assembly
Engine Hoist Tension Profiling
Mooring Line and Anchor System Tension Testing
Stage and Aerial Arts Rigging Safety Line Validation
Bridge Cable Tension Tracking
Hoist and Safety Harness Durability Load Testing
Heavy Equipment Transfer and Deck Load Mapping
Conveyor and Hopper Weight Monitoring
Power Line Suspension and Utility Cable Tension Calibration
Structural Beam Pile Driving
Lift Platform Overload Protection
Center-of-Gravity Analysis and Monitoring
Winch, Sling, and Pulling Cable Proof Load Testing

Overcoming Cable Management and High-Risk Lifting Challenges

Heavy rigging’s main challenge is maintaining sensor calibration and data transmission in high-risk environments with severe conditions such as wind, saltwater spray, and mechanical shock. Using physical cables on long crane booms or in complex rigging creates hazards such as snagging, wear, and signal loss. To capture these forces safely, low-latency, high-bandwidth wireless systems are needed to provide real-time data on peak loads, tension drops, and sway forces.

Furthermore, loads often don’t distribute force evenly, so sensors must withstand off-axis loads without distortion or drift. Rigging configurations vary, so versatile, quick-connect sensors for standard clevises and shackles are essential. Interface provides rugged, weatherproof load shackles, wireless strain transmitters, and handheld displays that isolate tension, reduce cable clutter, and ensure continuous data during lifts.

Interface Products Used in Rigging

LowProfile Load Cells
Crosby™ Bow Load Shackles
Tension Load Links
Load Pins
Mini Load Cells
Multi-Axis Sensors
Wireless Telemetry Systems
Handheld Displays
Digital Instrumentation and Signal Conditioners
Data Acquisition (DAQ) Systems
Custom Solutions
Complete Systems

Safety in Rigging Operations

Without high-accuracy measurement solutions, heavy rigging relies on static estimates that don’t account for wind, binding, or uneven weight. If engineers can’t verify loads or cable tension during operations, systems risk overloads, tipping, or failure. Accurate force data offers real-time insights for balancing loads, confirming structural integrity, and complying with regulations.

Interface provides rugged sensor tech with high resolution for safe, compliant rigging. Our load shackles, pins, and tension links, known worldwide for low deflection, shock resistance, and wireless reliability, ensure critical load data is instantly available across maritime, construction, aerospace, energy, industrial, and entertainment sectors.