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Maritime Measurement Solutions for Onshore and Submersible Applications

Maritime test and measurement applications are some of the most unique because they require specially designed equipment that can handle the often-harsh environments in testing and during ongoing operational use.

The solutions for the maritime industry require technologies that measure force, torque, and weight under extreme and uncommon conditions. Interface provides products that have been used for withstanding the rigorous requirements of monitoring underwater tension lines, seaborne components and material testing, boat and ship engine testing, equipment durability and safety regulation monitoring, lift capacity measurements, energy extraction equipment, and storm and tsunami monitoring.

We have been a long-time supplier of sensor technologies and instrumentation that are applied in building and maintaining boats, yachts, and other water vessels of all sizes. Our force measurement solutions are used for waterborne vessels, maintenance, safety equipment, and offshore products. You can learn more in our maritime case study here.

Interface offers a wide variety of submersible and wireless load cells, DAQ and instrumentation products, and rugged load shackles, load pins and tension links. Maritime manufacturers and field users rely on these quality products as they are designed for test and measurement requirements onshore, near-shore, and completely undersea.

Interface Maritime Capabilities and Solutions:

  • Stainless steel and rugged load cell designs for different temperatures and climates
  • Environmentally sealed products used in harsh environments
  • Wireless telemetry system components
  • Custom solutions based on safety and regulatory specifications
  • OEM engineered products for submersible use cases
  • Bluetooth and Wireless data acquisition and instrumentation for safety monitoring
  • Load pins and load shackles for continuous hoist and lifting applications

Mooring Line Tension

Included below are a few examples of applications our products are used for testing, force measurement, performance monitoring, regulatory and equipment maintenance:

  • Weight and tension monitor
  • Motor and engine testing
  • Submersible equipment tests
  • Commercial fishing wire rope testing
  • Hydrofoil testing in wave tank
  • Crane block safety check
  • Mooring tension testing and quick release hooks (QRH)
  • Crane capacity verification and force regulation
  • WTS yacht rigging inspection
  • Defense submergible tests

Crane CapacityInterface understands that the maritime industry has high standards and requirements force and torque testing, measurement, and weighing.  Accuracy in testing is absolutely critical. Interface’s quality measurement solutions provide accurate data needed for all types of maritime equipment used to ensure safety and success. Our Interface expert engineers can help you design customizable solutions for all types of applications using our products designed for offshore, underwater, and splash zone locations.

This is just a preview of our capabilities in the maritime industry. To learn more, check out our maritime solutions. We also recently developed a new maritime solutions brochure, which provides in-depth information on our submersible product offerings, as well as other ruggedized products for maritime applications.

Maritime-Brochure-2021

2022 Test and Measurement Industry Trends

Interface continues to experience significant growth in demand and fulfillment of our precision measurement products and services. Despite the ongoing challenges in supply and overall health and economic concerns, our focus has remained steadfast to serve customers with innovative solutions, facilitated requests for specialized engineering and production requests and expeditiously working to meet the delivery schedules aligned to our customers’ requirements.

As the overall T&M industry grew, so did the demand for engineers and manufacturers across all industries to have proven solutions from their test and measurement equipment, expanded capabilities from sensor technologies, as well as explore new ways of optimizing products with real-time, accurate measurement.

As we look ahead to 2022, we are also investing in new and existing trends and exploring how they will shape the overall market next year and beyond. To help prepare our customers, here are our predictions for the new year, along with what is hot and trending in force measurement. The following provides some insights from our experts on how Interface is prepared to address these trends, while continuing to serve our customers at the highest level of satisfaction. Here is Interface’s viewpoint on market trends and predictions for 2022 and beyond.

Big Data Continues to Rule Product Design and Test

Over the last few years, we’ve shared our view on the Industry 4.0 revolution and how Interface customers are demanding more data from their T&M tools to give exactness in accuracy and all-encompassing performance data at the earliest phases of product design. Not only will this continue, but it will expand rapidly. In the force measurement world, Interface has responded by serving our customers with new innovations in multi-axis sensors that provide more force data on more axis. Interface offers a wide variety of multi-axis sensors including 2, 3 and 6-axis sensors. We certainly anticipate a continued growth in demand for multi-axis sensors as our product line expands to meet the requirements.

In addition, Interface is seeing more requests from manufacturers and product designers to embed sensors and measurement capabilities within their products. To enable continuous improvements and advancements in smart manufacturing and product designs, sensors are being used to provide real-time feedback on machines, components, equipment, and consumer products. These sensors are often designed in or embedded into the OEM product to predict the health in each type of use case, as well as notify users when a repair or adjustment is needed for safety, user satisfaction, and controlled maintenance. In the manufacturing applications, this capability significantly reduces facility downtime. To meet this demand, Interface is investing in more automation capabilities within our own manufacturing facilities to produce high volume sensor solutions for OEM customers. This market is growing rapidly, and Interface is working hard to meet the needs of our customers that need our products in volume.

New Advancements in Strain Gages

Another trend that Interface is actively investing in is new strain gage technologies and manufacturing techniques to better serve the high-production and OEM markets. Interface uses proprietary strain gages for all products we manufacture. When OEMs are making high-volume product orders and need sensors that fit their exact needs without breaking their budget, Interface is ready to meet the demand. One of the ways that force sensor manufacturers can meet OEM cost needs is through innovation in strain gages, the heart of any measurement device. Interface deploys a team of resources to design and build custom strain gages when a unique solution is part of the design requirements. Interface has expanded our specialization and expertise in mechanical engineering, chemical engineering, and metallurgy to meet this specific trend and need. We are currently undergoing critical R&D to find new ways to develop these components and working directly with customers to meet their data requirements. Check out this post on strain gages.

Growing Demand for Wireless Solutions

Another trend that is continuing to gain momentum is the growing need for wireless measurement solutions. Wireless systems are helping manufacturers simplify the integration process and create a cleaner safer test environment with far less wiring. Wireless communication is also playing a major role in advanced manufacturing and smart products. By connecting systems wirelessly, users can monitor testing and in OEM applications, review the health of a system, from a central point. This includes for components used in the field, underwater or via remote locations for assembly and test.

These wireless systems also help improve accuracy significantly. Wireless technology has gotten to the point where we can receive more accurate readings when converting from an analog to a digital signal. This is especially important in highly complex and regulated industries like aerospace, energy, or medical. Wireless solutions will continue to grow, and Interface continues to develop new wireless total system solutions for our various product lines.

Faster, More Efficient Calibration Services

One of the most critical facets of working in manufacturing and technology is meeting the demands of our clients in an extremely timely manner. Innovation, advancements and testing demands slows down for no one, and our customers are no exception. This also requires regular maintenance and servicing of our devices. Interface recommends annual calibration services to ensure your force and torque measurement products are performing as designed. We understand they need our products and services fast. As part of our commitment to customers, Interface provides high quality calibration services that are key to long lasting and accurate force sensors. This service has grown rapidly alongside the force measurement industry and we’re receiving more re-calibration orders than ever before. To meet this demand, Interface is investing heavily in both people and technology to further expedite this process and meet our promise of expeditious turnaround times for calibration services. Read more about calibration here.

Complete Systems

Sometimes out-of-the-box meets the exact requirements, sometimes it’s in the box.  Interface continues to expand our product mix to include advanced instrumentation, accessories, sensors and unique housing for full systems due to growing demands. Our team of solution engineers partner with our customers to identify the specifications and understand the application to build completely custom solutions, from single sensors to complete systems. These systems can be used within lab testing environments or as remote testing solutions.  Learn more about the capabilities of our custom solutions team here.

These are just a few of the many trends occurring in test and measurement into 2022 and beyond. Technology is progressing at a rapid pace. Our customers need more data, that’s abundant and accurate. Our sensors are seeing new application and use cases, ranging from testing unmanned space vehicles to smart agriculture components.

Rest assured, Interface is deeply invested in addressing these trends and serving our customers in the new year and beyond with critical innovation. It’s what we’ve been doing since 1968. We see an abundance of opportunities and possibilities in working with our customers to get the best products for their projects, programs, and OEM products. Whether they need our standard, engineered-to-order, and custom solutions, we are here to serve and ready for 2022. How can we help you?

Additional Resources

Interface Multi-Axis Sensor Market Research

Interface All-In-One Custom Test Systems

Additional Interface Calibration Grade Solutions

 

Interface Wireless Telemetry System Review

Interface is world renowned for our ability to engineer and manufacture the most accurate and reliable force measurement products on the market. Most in the the test and measurement world know us for our suite of off-the-shelf and custom load cells and torque transducers. We have been supplying these products to some of the most complex and highly regulated industries in the world for over a half century.

Though most people instantly recognize our blue load cells, many test engineers and labs are finding our total system solutions are a valuable compliment to our line of precision products. It is why Interface has greatly expanded our instrumentation and accessories products to meet the demands of our customer’s specific test and measurement project requirements that need wireless and Bluetooth capabilities.

One of the most popular products in our systems-supporting product line is Interface’s Wireless Telemetry System (WTS). This solution group provides our customers with easy to use and full-featured wireless data communication capabilities between a force or torque sensor and a receiver. The WTS line includes sensor transmitters, receivers, displays, accessories and free software, which operates on a standard 2.4 GHz signal making it FCC compliant.

WTS works with torque transducers, load pins, load cells, multi-axis sensors and other inputs with the goal of connecting to a display, PC or the customer’s system.  It wirelessly communicates with different types of receivers including displays, handheld readers, analog outputs, relay modules and computer interfaces for easy configuration of the application. WTS is also easily expandable for measuring multiple sensor types. It connects with up to 100 sensors up to half a mile range and is supported by powerful configuration software with data logging and visualization for local or remote access.

Within the WTS product suite, we have wireless options for sensors, handhelds, transmitter modules, antennas, printers, displays and more. Included below are a few of our WTS and BTS Telemetry Systems product options highlighted:

WTS-AM-1E WIRELESS STRAIN BRIDGE TRANSMITTER MODULE

The WTS-AM-1E Wireless Strain Bridge Transmitter Module connects to strain bridge transducers such as load cells, torque sensors, strain gauges and pressure modules and forms part of the WTS modular telemetry system. The data transmitted by the WTS-AM-1E can be received by multiple WTS receivers that include displays, handheld readers, analog outputs, relay modules and computer interfaces.

WTS-BS-1 WIRELESS HANDHELD DISPLAY FOR UNLIMITED TRANSMITTERS

The WTS-BS-1 is a roaming handheld allowing the operator to cycle the display between all available transmitter modules and forms part of the WTS modular telemetry system. The data sent by transmitter modules can be utilized by multiple receivers such as displays, handheld readers, analog outputs, relay modules and computer interfaces. Receivers support common industrial power supplies and are available in robust IP rated enclosures with internal antennas optimized to give outstanding coverage.

WTS-AR WIRELESS REPEATER MODULE

The WTS- AR Wireless Repeater Module which will allow the WTS telemetry system modules to span around obstacles, increase range and coverage by retransmitting received messages. The data sent by transmitter modules can be utilized by multiple receivers such as displays, handheld readers, analog outputs, relay modules and computer interfaces. Receivers support common industrial power supplies and are available in robust IP rated enclosures with internal antennas optimized to give outstanding coverage.

WTS 1200 STANDARD PRECISION LOAD CELL

Interface’s most popular load cell is available with wireless capabilities. The WTS 1200 Standard Precision LowProfile® Wireless Load Cell is designed for general purpose applications requiring a wireless load cell that is compensated for eccentric loads. This load cell can transmit distances up to 2000 feet (610 meters) to a number of different base stations including a USB version and a handheld display. There are higher capacities available, along with options for 2nd, 3rd Bridge and Overload Protection.

WTSLP WIRELESS STAINLESS STEEL LOAD PIN

This specialized Wireless Stainless Steel Load Pin is great for lifting applications in use cases of transmitting measurement data both short or long distances. This product can transmit wirelessly up to 600 meters in distance with clear line of sight to a handheld display or USB base station. This Interface load pin is available in capacities up to 3,000K lbf (1,360 MT) for custom versions.

WTSSHK-B-JR WIRELESS CROSBY™ BOW LOAD SHACKLE

WTSSHK-B-JR Wireless Crosby™ Bow Load Shackle range of telemetry load shackles are manufactured using the Crosby™ G2130 shackle. Suitable for use in a wide range of lower capacity industrial weighing applications, these load shackles are accurate, reliable and simple to install. They are particularly popular in theatrical applications for measuring the loads on rigging, hoists and stage lifts. The IP67 rated telemetry housing is manufactured from ABS plastic making it strong yet light, and the telemetry housing is manufactured from ABS plastic making it strong yet light, and the telemetry electronics contained within are powered by two AA batteries. The unit also features an internal antenna for maximum protection from damage.

This is just a preview of the products offered within the WTS Suite. In addition, we’ve developed a number of applications notes highlighting the capabilities of our WTS solutions. For more information about our full WTS (Wireless Telemetry System) products, please click on this link Wireless Telemetry System. Included below is a unique example of how the wireless capabilities of the WTS system was necessary to measure a golf club’s swing accuracy, see below:

GOLF CLUB SWING ACCURACY

A golfer wanted a system that will monitor and record their striking accuracy and swing movement. To meet this need, Interface created a custom made SSB Sealed Beam Load Cell that can be attached in line with the golf handle. When the golf ball is struck, force measurements are recorded, logged, and graphed using the WTS-AM-1E Wireless Strain Bridge Transmitter. The results are transmitted directly to the WTS-BS-6 Wireless Telemetry Dongle Base Station when connected to the customer’s PC or laptop. Using this solution, the customer was able to successfully record, graph, and log a golf player’s striking accuracy and swing movement with Interface’s wireless force system.

Interface WTS Products

  • Acquisition Modules
  • Repeater Modules
  • Telemetry Antennas
  • Base Stations
  • ASCII Serial Output
  • LED Displays
  • Repeater Modules
  • Modbus
  • LED Displays
  • Wireless Telemetry Printers
  • Relay Output Receivers
  • Wind Speed Transmitters
  • Load Cells
  • Load Pins
  • Tension Links
  • Shackles

In design and engineering, the need for flexibility is paramount today. Interface’s WTS solutions provide our customers with a host of wireless force measurement systems that allows for an easier way to test and measure force in a wide variety of environments, on site and in the field.  Let us know what we can do to help you get the right wireless solutions for your project.

Additional Resources

WTS Yacht Rigging Inspection App Note

WTS Equine Bridle Tension System App Note

WTS Brake Pedal App Note

WTS and BTS Telemetry Systems Brochure

Gaming Hardware Benefits from Force Measurement Solutions

When you think of the video game industry, hardware doesn’t quite get the same attention as the games themselves. Yet, the virtual environments and the software development that goes into creating one of the largest entertainments and now sporting sectors in the world, only operates when you have good hardware solution.

Whether it is the monitor, gaming chair, keyboard, controller, or computer, they all need to endure the enthusiasm of active and competitive gamers. This means each device must go through rigorous testing in the lab before it is ever released to the consumer.

Interface provides a variety of test and measurement solutions for gaming hardware manufacturers, from precision load cells of large and small sizes to wireless instrumentation and digital output modules for integration into simulation components.

One of the most popular gaming genres in the world is racing. It has elevated from single user experiences to the growing and ultra-competitive eSports phenomenon. The physical hardware of gaming pedals, chairs, and steering devices that a gamer uses to move and break the car in a virtual world is critical to creating a true experience.

As an example, the player expects the pedal to provide the feedback and feel of a real race car to not only immerse themselves in the game, but also to improve their performance and accuracy. To create a high-quality gaming pedal, sensors are used in the design engineering and manufacturing of these devices.

Load cells are a key component of a gaming brake pedal. In development and product design, force measurement testing utilizes load cells to help gaming pedal manufacturers perfect the amount of force needed to slow or stop a virtual car in various situations. It also is a benefit for testing durability and reliability.

Testing is also just one application of force measurement. These same sensors are carried over into the actual manufacturing process. Load cells are often integrated into the design of the gaming pedal to measure force in real time during play. This type of OEM solution enhances the overall gamer’s experience because it helps to improve performance of the pedal.

Interface develops a wide variety of highly accurate and reliable force measurement sensors for these types of applications. In addition, we also provide wireless strain bridge transmitters and data acquisition devices, as well as the software needed to create an entire force measurement system for measuring gaming pedals. In fact, we recently had the opportunity to develop a system that would measure brake pedals used for virtual racing.

Included below is an application note we put together to demonstrate the type of system we can develop, as well as the process used to help our customer develop a premium gaming brake pedal.

GAMING SIMULATION BRAKE PEDAL

When a gaming company, our customer, wanted to switch from standard racing pedals to a load cell based pedal system for their racing simulation game, they turned to Interface. Compared to the standard racing simulation pedals, load cell pedals are more advanced and offer more accurate results. Their goal was to find a wireless system that measures the strength of the pressure received by the pedals that will detect the perfect amount of braking power.

Interface provided a BPL Pedal Load Cell, which can be installed onto the gaming brake pedal to measure the force applied when someone puts their foot on it. Forces are measured and recorded using the WTS-AM-1E Wireless Strain Bridge Transmitter Modules, where data is transmitted to the WTS-BS-6 Dongle Base Station when connected to the customer’s PC or laptop.

Using Interface’s BPL Pedal Load Cell, the customer was able to measure and record the pedal forces applied to their racing gaming brake pedals. In comparison to traditional simulation pedals that measure the distance of the pedals when pressed, Interface’s load cell pedal system provided a more realistic experience for gamers.

The applications for Interface load cells grow larger every year. Hardware manufacturers want more data to help improve their products and confirm their designs through test and measurement. Interface is proud to be the world’s leading provider of the most accurate and reliable sensors. From gaming to farming and everything in between, chances are Interface has a solution for that can fit your exact requirements. If we don’t, we have the expertise to work directly with our customers to help develop a custom solution that is guaranteed to fit!

To learn more about Interface and wide range of products and systems built for nearly every industry, call to speak to an application engineer to discuss your next project at 480-948-5555.

Interface Solutions for Waste Management Applications

Interface measurement and sensor solutions exist in all kinds of industries. If lifting or pulling an object, verifying torque, or testing the weight or load is required for monitoring safety or performance, chances are there are sensor technologies in play. Interface load cells, torque transducers, shackles, and load pins are commonly used along with various types of instrumentation for these kinds of specialized measurement functions.

An industry that heavily relies on Interface precision technologies for weighing, testing, and measurement is the waste management industry. This is an industry that requires an ability to measure various functions and materials, from hazardous waste disposal to recycling technologies, to operate. Waste management utilizes Interface sensors to provide routine data in real-time that provides accurate performance information for equipment, from garbage transport vehicles to waste and storage containers.

The reason product design engineers and manufacturers of waste management equipment and vehicles choose Interface is because we provide quality sensor components for accurate and reliable output that they can depend on for this critical service.

The various types of equipment and vehicles used for different functions of waste management must perform at high standards ensure the safety of users and consumers. It also is a requirement in maintaining the proper use, production and sanitation tasks related to storage, treatment, reuse, recycling, and disposal. The following are a couple of application notes that highlight the use of Interface products utilized by our customers that are in the waste management industry.

WASTE MANAGEMENT CONTAINER WEIGHING

A waste management company wanted to measure the capacity of their waste containers to know when it is time to dispose the waste. Interface provided Model WTS 1200 Standard Precision LowProfile™ Wireless Load Cells to be installed at the bottom of each waste container leg to measure the sum weight of the container. The real time weight data is then transmitted to the WTS-BS-4 USB Industrial Base Station with the supplied Log100 software. Using this solution, the customer was able to determine when their waste container was at full capacity to dispose of the waste, or to transfer it in a timely manner.  Read more here.

GARBAGE TRUCK ON-BOARD WEIGHING

When a garbage disposal company wanted to test the load capacity of their garbage truck bins to know when it has reached maximum capacity, they reached out to Interface to suggest a system that could provide data in real time. Interface’s solution was to customize and install four SSB Sealed Beam Load Cells under the garbage box body, on either side. When trash continues to be piled inside the box body, it will push more force down onto the SSB Sealed Beam Load Cells. When maximum load capacity has been reached, the results can be reviewed and displayed when connected to the 482 Battery Powered Bidirectional Weight Indicator in real time. Using this customized system, the customer was able to test the maximum load capacity of the garbage bin attached to the truck, so they know when to empty the truck’s garbage at the transfer station. Learn more here.

We offer off-the-shelf solutions to the waste management industry suppliers and equipment manufacturers. We can build to custom products based on exact specifications for one or many devices to fit every vehicle or for testing functions in the lab. Success happens when we work directly with our customers get the best products in hand for their unique requirements.

To learn more about how Interface serves the waste management industry, or any of the other industries we serve, please check out our solutions overview here.

Recap of Instructional on Instrumentation Webinar

Interface recently hosted a new ForceLeaders event on the topic of instrumentation.

The webinar experts, Keith Skidmore and Ken Bishop, shared insights and experience in different types of instrumentation. Along with detailing various features, they provided valuable tips for testing engineers, metrologists, and sensor users on how to choose the right instrumentation for your upcoming projects or new systems.

The discussion featured a series of instrumentation types, benefits and uses cases, which you can now watch online by visiting our training and events page here.

The types of instrumentation detailed during the webinar showcases the range of products we offer and that are available to complete any testing solution.  These products range from simple boxes to complete telemetry systems used for field and wireless communication requirements. The webinar highlighted the following range of instrumentation options:

  • Signal Conditioners
  • Indicators
  • Data Acquisition
  • Portable Load Cell Indicators
  • Weight Indicators
  • Junction Boxes
  • USB Interfaces
  • TEDS Ready
  • Wireless and Bluetooth Telemetry Systems

The experts offered guidance on the topic of analog versus digital and wireless versus Bluetooth. They also provided some simple criteria to review when deciding what type of instrumentation fits your exact requirements.

Basic Criteria for Selecting Digital or Analog

  • Is there an existing network you need to connect to?
  • Are you connecting to an existing DAQ device?
  • What is your budget?
  • How many sensors are you connecting?
  • Do you need to communicate through a bus?

For more insights into application use cases, frequently asked questions and top 10 tips, be sure to watch the event.  Here are just a few of the tips shared during the Instructional on Instrumentation presentation:

Tip #1 – Know your power supply requirements, amount of filtering that is fixed or adjustable, input range, scalability and zero adjustment range.

Tip #2 – The output signal from a load cell is expressed in terms of millivolt output per Volt of excitation, at capacity. 

Tip #3 – The output signal is directly affected by input voltage. It’s important to maintain a stable excitation voltage.

WATCH THE RECORDED LIVE EVENT: INSTRUCTIONAL ON INSTRUMENTION

If you have missed any of our ForceLeaders webinars, be sure to visit our YouTube Channel.  We have recorded all the events for your convenience.  Our experts are also here to help you get the exact instrumentation based on your unique requirements. Contact us here for questions or technical assistance.

Additional Resources:

Instrumentation Options in Test and Measurement

Digital Instrumentation for Force Measurement

Force Measurement Instrumentation 101

Measurement Technologies for Boats, Yachts and Watercraft

Interface has been a long-term supplier of force and torque measurement solutions for the maritime industry. This explains how our products play a big role in a wide variety of waterborne vessels, maintenance and safety equipment, and offshore products found at docks and in the open water. We have captured some of these specific use cases of how our sensor technologies and instrumentation are used in the building and maintenance of boats, yachts, and watercraft of all sizes.

Our load cells and sensors work well in vehicles that are used in water. For example, we offer technologies that can wirelessly transmit data underwater and in harsh weather conditions, making them perfect for a variety machines used in water. These specialized load cells operate in underwater submersions at different capacities, and reliably relay information to those at the surface level for accurate sensor readings. Interface load cells of various designs can regulate harsh maritime situations in use cases such as underwater tension lines, underwater oil drilling, as well as storm and tsunami monitoring. Read more about offshore and near shore solutions here.

The applications we are highlighting below provide real-world examples of force measurement products used in boat, yacht and watercraft related products. The uses of force measurement range from testing fishing wire to yacht rigging inspection. Here’s a closer look:

Wireless Telemetry System (WTS) for Yacht Rigging Inspection

For a customer who wants to have a complete yacht rigging inspection to make sure the mast, still lines, and all movable hoisting lines are functional, Interface offers our robust WTS products line. These various wireless sensor technologies and components are designed for use to meet the proper specifications for sailing, test the tension of the forestay, shroud, and backstay cables, and to test the tension of the movable lines when sailing.

With Interface’s WTSSHK-B Wireless Crosby™ Bow Load Shackle paired with the WTS-BS-1 Wireless Handheld Display for Unlimited Transmitters, the customer can switch and view between multiple shackles being tested. The WTS-BS-4 USB Industrial Base Station can also be attached to the customer’s computer to display real-time measurements from the shackles and log data. With this solution, the user is able to conduct both a running and standing rigging inspections of their ship or vessel, and determine if all lines were functional and met safety standards. Read the entire WTS solutions used on this yacht here.

Commercial Fishing Wire Rope Testing

When a commercial fishing owner wanted to measure the force tension of the wire fishing rope connected to the fishing cage or net when their vessel goes to catch and ensure the wire rope is strong enough and safe enough to hold the maximum capacity of fish caught in the cage or net, they can turn to Interface.

Using a WTSTL Wireless Tension Link Load Cell attached between the end of the cable, and the end that hooks onto the fishing net, the tension link will be able to measure the forces of the full net of fish, or a heavy load at maximum capacities. The data information can be transmitted to both the WTS-BS-1-HS Handheld Display for Single Transmitters, or to the customers computer laptop through the WTS-BS-4 USB Industrial Base Station. Utilizing this solution, the customer was able to determine if the fishing cable on their vessel was strong enough to hold the fish cage or net at maximum capacity when out catching.

Mooring Line Tension Testing

Due to changing environmental conditions, mooring cable lines undergo wear and tear. A customer wanted to ensure all mooring lines for ships and large commercial vessels are securely docked at the same loading tension, so that they do not risk the mooring lines to break or cause damage.

We provided a WTSLTL Lightweight Wireless Tension Link, which can be attached to each mooring cable in use. Results are sent to the customers through the WTS-BS-4 USB Industrial Base Station when connected to the customer’s supplied PC computer/Laptop. Data can also be transmitted to the WTS-BS-1-HA Handheld Display for Multiple Transmitters, giving the customer the option to view multiple mooring cable line tensions. The customer was able to verify the tensions to multiple mooring cable lines. Thus, resulting in the security of their ship being safely docked.

If you’re interested in learning more about our maritime solutions, call 480-948-5555 to contact an application engineer about your project requirements.

Interface Solutions Designed for Infrastructure Challenges

All infrastructure, big and small, needs to be designed with safety and durability in mind. Take for instance the massive amount of design, engineering and quality control that goes into a suspension bridge requires testing before and after it’s built. Not only does it need to be constructed with supreme accuracy, but it also needs to be tested and monitored constantly to ensure it’s safe for use, especially as often infrastructure projects are exposed to extreme elements.

Among the various tools and technologies used to build and test infrastructure designs, sensors play a substantial role. Interface has served infrastructure industry suppliers and customers since our founding more than 50 years ago. Force and torque measurement products including Interface load cells, torque transducers, load pins, load shackles, tension links and instrumentation are involved in a wide variety of infrastructure applications including construction and maintenance of bridges, roads, transportation systems, communication structures, water and electrical facilities, and numerous inventions that are used to build, test, support, maintain and monitor performance of these critical projects around the world.

Accuracy and reliability of Interface solutions are a key factor in measuring structures and components that are exposed to hazardous or weather-related conditions, heavy loads and constant use. Our precision load cells, rugged load pins, wireless and digital instrumentation, along with multi-axis sensors and robust torque transducers are a top choice for those engaged in infrastructure engineering projects and testing.

A few examples of how Interface products have been used on infrastructure applications over the years are noted below. The following examples are also found with many others here /solutions/infrastructure/. 

Concrete Dam Flood Monitoring

A customer was looking for a solution to monitor a concrete dam and be notified when it reached high flooding levels. Interface provided WMC Miniature Sealed Stainless Steel Load Cells with multiple WTS-AM-1E Wireless Acquisition Modules connected to the load cells. This solution proved to be small enough and perfect for measuring compression and tension on the dam. The WMC Modules are installed on the arch of the dame and transmit data and notify the customer through Interface’s Wireless Telemetry System when flooding occurs. Check out the application here.

Hydropower Turbine Generator Monitoring

When a customer wants to monitor and detect turbine generator faults in their hydroelectric power plant located on a river, Interface can provide a T2 Ultra Precision Shaft Style Rotary Torque Transducer and attach it to the turbine generator with Interface’s Shaft Style Torque Transducer Couplings. When water from the river pushes through the penstock to the outflow, it moves the turbine blades, creating electricity through the generator shaft. Torsion measurements can be graphed and logged with the 9850 Torque Transducer and Load Cell Indicator catching any unusual fluctuations and vibrations. Using this solution, the customer can monitor, graph, and log the torque measurement results of the turbine generator. Learn more here.

Bridge Seismic Force Monitoring Solution

A customer wanted to monitor seismic activity that occurs to a bridge using force sensors to continuously monitor activity before, during and after earthquakes. They also wanted a wireless solution to avoid running long cables on the bridge. Interface provided an LP Load Pin custom made to fit the need. The load pin was used in conjunction with our WTS Wireless Telemetry System to monitor the force on the load without cables. Using this solution, the customer was able to monitor continuously, log results to the cloud and review the data. Read more here.

This is just a brief example of the applications throughout the infrastructure industry that Interface supports. A long list of additional applications that use Interface products includes:

Highways and Bridge Construction and Monitoring

Concrete Dam Measurement and Flood Monitoring

Transportation Heavy Equipment Testing

People Movers for Airports

Train Brakes Testing

Power Generation Equipment

Geotechnical Monitoring

Road Load Tests

Weight Bridges and Transportation Scales

Truck and Aircraft Weighing

Housing Mainframe and Skyscraper Construction Monitoring

Building Foundation Capacity Measurement

Bridge Seismic Force Monitoring

In-Motion Rail Weighing

Cranes and Heavy Object Lifting

Structural Testing and Telecommunication Structures

Conveyor Belts

To learn more about Interface and our solutions for Infrastructure and other key industries, please visit our solutions page at www.interfaceforce.com/solutions/.

Interface Explores Maritime Applications Near and Offshore

Land, air, and sea are all the places where Interface force measurement devices are used to test and confirm product designs and measure real-time functions of equipment. Interface has long been providing an array of sensor solutions for use in the maritime industry.

The solutions are diverse including hydrofoil watercraft testing, yacht rigging inspections, and safety weight monitoring on massive cranes used on shipping docks and offshore. Interface provides various load cells, load pins, tension links, load shackles, instrumentation, and wireless products for splash zone, offshore and underwater sites.

The reason we are a top choice for products in or around the water is because of our line of submersible and rugged load cells and sensors designed for underwater applications and use in harsh weather conditions. From rigs and docks to structural waterways and bridges, our load cells can survive through underwater submersions at different capacities, and still be able to relay reliable and accurate data to instrumentation and receivers at the surface level. Interface measurement technologies are helping customers regulate harsh maritime situations including underwater tension lines for commercial fishing, nearshore hoisting apparatus at shipyards, undersea energy exploration, as well as storm and tsunami monitoring.

Specifically, our wireless load pins, load shackles, and tension links are ideal for marine applications. These products can be paired with our different wireless sensor transmitters, receivers, and handheld displays. Our Wireless Crosby Bow Load Shackles have been used for line tension testing and rigging. Our load shackles are inter-changeable with our WTSTL Wireless Tension Link Load Cell. The WTS-BS-4 Wireless Industrial USB Base Station is also a popular transmitter that gives outstanding coverage and can be easily paired with one of our handheld displays such as the WTS-BS-1-HA Wireless Handheld Display for Multiple Transmitters or the WTS-BS-1-HS Wireless Handheld for Single Transmitters.

Check out a few of our applications notes to see how these products can be used for testing in the maritime industry:

Hydrofoil Testing in a Wave Tank

Hydrofoil design for watercraft is a delicate balance between performance and complexity. Finding the right shape without using overly complex angles to achieve the desired amount of lift is crucial when designing a successful hydrofoil. Once an engineer’s concepts are ready for testing, using the best force measurement equipment is required to sense the subtle differences between hydrofoil designs. Lift and drag are the most important characteristics of a hydrofoil. The Interface Model 3A120 3-Axis Load Cell is needed to read these forces. The Fz senses lift and the Fx and Fy sense the drag. Using a model BSC4D-USB bridge amplifier increases the visibility of the load cells output signals. When using the load cell and bridge amplifier, the engineers can record the real-world lift and drag forces the hydrofoils are having on the watercraft. This data allows a more in-depth comparison of proposed hydrofoil designs to find the best model for the job. Learn more.

Mooring Line Tension Testing 

Due to the changing weather conditions, mooring cable lines undergo wear and tear. Users want to ensure all mooring lines for ships or vessels are securely docked at the same loading tension so that they do not risk the mooring lines to break or cause damage. Interface WTSLTL Lightweight Wireless Tension Link can be attached to each mooring cable in use. Results are sent to the customers through the WTS-BS-4 USB Industrial Base Station when connected to the customer’s supplied PC computer or laptop. Data can also be transmitted to the WTS-BS-1-HA Handheld Display for Multiple Transmitters, giving the customer the option to view multiple mooring cable line tensions. Using these Interface products, the customer was able to verify the tensions to multiple mooring cable lines. Thus, resulting in the security of their ship being safely docked on shore. Check out the app note here.

WTS Yacht Rigging Inspection

For a customer who wants to have a complete rigging inspection to make sure the mast, still lines, and all movable hoisting lines are functional and meet the proper specifications for sailing, Interface has the products to help. To test the tension of the forestay, shroud, and backstay cables, and the tension of the movable lines when sailing, Interface provided a WTSSHK-B Wireless Crosby™ Bow Load Shackle paired with the WTS-BS-1 Wireless Handheld Display for Unlimited Transmitters. This allows customers to switch and view between multiple shackles being tested during the inspection. The WTS-BS-4 USB Industrial Base Station can also be attached to the customer’s PC or laptop to display real time measurements from the shackles and log data. With this combination of technology, the customer was able to conduct both a running and standing rigging inspection of their ship or vessel and was able to determine if all lines were functional and met safety standards. Learn more here.

Dock Crane Safety and Capacity Verification

It is essential that heavy equipment used on the dock can verify that their crane is strong enough to safely lift a heavy load. For productivity and timing, it also is helpful to constantly measure and rate maximum load capacity. In these environments, a wireless solution is needed to avoid long cables, and to have a faster installation time. Using the WTSLTL Lightweight Wireless Tension Link Load Cell, operators can measure the load’s maximum capacity. The WTS-RM1 Wireless Relay Output Receiver Modules also can trigger an alarm that can be set when the maximum capacity of weight and force. The data is transmitted and can be reviewed with the WTS-BS-1-HS Wireless Handheld Display, or, on the customer’s receiving technology. Read more here.

As you can see, Interface has got Maritime covered with a wide variety of products suitable for submersion and the harsh weather that can be found at sea. In addition, if our off-the-shelf products don’t quite meet your use case, Interface’s custom solutions team will work alongside you to create the most effective and efficient solution based on your needs.