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Regular Calibration Service Maintains Load Cell Accuracy

Even under ideal conditions with normal use, some new load cells can exhibit a slight improvement in accuracy over a period of time. In contrast, load cells are subject to performance degradation due mistreatment, drift, or aging. Throughout the life of a load cell, Interface recommends that regularly scheduled calibration and inspection to monitor performance and minimize uncertainty.

Calibration is a set of operations that compares the accuracy of a measuring instrument of any type, such as a load cell or torque transducer, against a recognized standard. It is often referenced as load cell characterization.

Calibration service ensures the transducer is performing to listed specification. It helps to avoid costly impacts resulting from invalid data or a load cell shutting down a test in progress. Confidence in data is critical in test and measurement. The calibration assures that measurements gathered within the valid calibration period are reliable, trustworthy, and defensible. To maintain  any sensor and minimize cost of poor quality, it is best practice that calibrations are scheduled annually to confirm accuracy to specifications.

There are times when loading conditions and use case environments necessitate the need for more frequent evaluation and calibration cycles. The process of calibration can include adjusting the measuring instrument to bring it in alignment with the standard.

Use Cases for Frequent Calibration Services

  • Harsh environmental conditions can cause corrosion and electrical failures
  • Loading forces that exceed the load cell rated capacity can cause shifting of the zero-load output of the load cell
  • Moment loading of the load cell can cause zero shifts and other undesirable behavior
  • High cycle rates or fatigue applications can cause premature failure

Many of these symptoms can be repaired or mitigated if they are identified early during appropriate evaluation and calibration cycles.

Interface standards for calibration are world-class. Our calibration labs are managed by experts in diagnostics, testing and repair with engineering and metrology grade equipment designed by the leaders in force measurement. Interface’s range of calibration service capabilities:

FORCE

  • NMI Traceable Calibration
  • 50g – 1 Million lbf Capacities
  • 11 Hydraulic and 6 Dead Weight Test Stands to Support Calibration Demand

TORQUE

  • .022 – 100K in lbf Capacities
  • NIST Traceable to 2.2K in lbf
  • NMI Traceable 2.2K – 100K in lbf

Why Interface Calibration Services?

  • ISO 17025 Accredited
  • 50+ Years of Calibration Experience
  • 100,000+ Calibrations Performed Annually
  • Permanently Archived Test Data
  • Highly Trained Professional Technicians
  • Quick and Timely Response
  • Calibrations Running 24/6

Our guidance is to schedule regular maintenance with an annual check-up. Interface offers world-class diagnostic, repair, and calibration services. You can schedule your calibration service online here.

 

Engaging Interface Calibration and Repair Services Expertise

A high-quality load cell is a critical piece of technology for the design and testing of products throughout various, highly regulated industries including medical, aerospace and defense, automotive, and industrial automation. To get the most out of a load cell, just like anything else, you need to understand how to care for and maintain it. A poorly maintained load cell can lead to inaccurate data and poor performance.

Interface Calibration and Repair Services provide a valuable function for our customers in recalibration and technical support for the thousands of products manufactured by the leader in force measurement.  When cared for properly, a load cell should to be calibrated once a year or at least every two years under regular use. There are also certain circumstances where a load cell is damaged in use and needs immediate repair. Interface can handle calibration and repair of any load cell on the market, whether we build it or not.

A key differentiator for Interface is the fact that our calibration lab is ISO 17025 and A2LA accredited. These accreditations are typically for major calibration labs, not in a manufacturer’s facilities like ours. Our deep expertise in the development of load cells allows us to provide the highest quality calibration and repair services on the market because we know the product inside and out.

Interface’s Industry Leading Calibration and Repair Process

The Interface calibration team consists of 10 individuals dedicated to an optimized calibration and repair process that gets our customer’s load cells in and out as quickly as possible. The process begins with the front-end team, who manages the customer’s request, goes through the RMA process, and troubleshoots any additional concerns with the customer.

Once we review the product in-house at our Arizona headquarters, the load cell goes through a thorough inspection process to identify any necessary repairs and to ensure the load cell is in working condition for calibration. This includes an electrical test to evaluate if the load cell is in proper condition to calibrate. It’s also important to note that if the load cell can’t be repaired, there is no charge to the customer, and we work to find a replacement unit. The customer also approves any repairs that are necessary before work begins.

The final step in the process is the actual calibration. Our calibration team has many years of experience and know load cells inside and out. We also work with the most advanced equipment, including our proprietary Gold Standard® and Platinum Standard® systems. These devices ensure that the load cells are calibrated to the most accurate capability possible before returning to the customer. More information about Interface Calibration Systems can be found in our Calibration Systems 101 blog here.

Our commitment to building quality calibration systems is evident by the customers who also use them to do calibration in-house. In fact, in nearly every major manufacturing testing lab, you will find an Interface Gold Standard Calibration System and Gold or Platinum Standard Load Cells. This is because our customers are working on some of the most advanced hardware in their respective industries and fields. Engineers and testing labs trust Interface for accuracy, performance and quality.

Interface customers not only need to ensure their measurements are as accurate as possible to avoid product failure, they also need to prove the accuracy of their testing equipment for those products to pass inspection and make it to the market. We provide both our expert calibration services in our calibration lab, or through high-quality, high-reliability systems available that we build for our customers.

Interface Calibration and Repair Services

  • 50+ Years of Calibration Experience
  • Calibration of All Manufacturers Load Cells
  • 100,000+ Calibrations Performed Annually
  • Custom Calibrations
  • IPerform Service Software for RMA, Tracking and Permanent Archive of Test Data
  • NMI Certified Gold and Platinum Standard Reference Load Cells
  • Interface Gold Standard Calibration Software Used for Data Collection and Analysis
  • Full-Service Machine Shop for Mechanical Requirements

Force Capabilities:

  • NIST/NMI Traceable Calibration
  • 2 gf – 1 Million lbf Calibration Capability
  • (9) Hydraulic & (5) Deadweight Test Stands to Support Your Calibration Requirements

Torque Capabilities:

  • 0.022 – 100K in-lbf Capacities
  • NIST Traceable to 2.2K in-lbf
  • NMI Traceable 2.2K – 100K in-lbf

Interface calibration and repair services are designed with the customer in mind. Our process is fast, reliable and will ensure premium accuracy for our customer’s most complex and high-quality data-dependent design and test projects. Our team of experts work with every customer to ensure personalized world-class service.  It starts with engagement, how can we help?

For more information on Interface calibration and repair services, please visit /calibration-repair/.

Click here to schedule a service today.

Contributor:  Chris Brandenburg, Technical Services Manager at Interface