Interface force measurement experts detail solutions used for all types of weighing and lifting applications. We discuss sensor models, capabilities, features and tips using various load cells, load pins, shackles, tension links, weighcheck systems and instrumentation. Learn about use cases, FAQs, measurement applications, options for harsh environments and OEM products. If you are exploring quality measurement solutions that provide high accuracy and reliability for scales, cranes, lifting equipment or tools, join us.
Interface force measurement engineers and solution experts host an online discussion focused on products used to withstand one or more conditions related to temperature, cycling, moisture, environmental stresses. Learn about Interface’s stainless steel load cells, environmentally sealed options, submersible test and measurement products, enclosures, wireless capabilities, load pins, intrinsically safe products. We detail solutions used for all types of applications used in industries that include medical device, aerospace and defense, industrial automation, infrastructure, maritime and general test & measurement. We discuss sensors models, capabilities, features and FAQs. We dive into use cases, tips, measurement know-how and OEM products.
The new ForceLeaders live event takes place on Wednesday, November 9, 2022, in Cocoa Beach. Interface and GenTek force measurement solutions engineers and experts will share valuable tips and experiences using our precision load cells, torque transducers, multi-axis sensors, pressure sensors, and advanced instrumentation. Join us for a two plus hour conversation followed by interactive discussions, demonstrations and lunch.
Interface force measurement engineers and solutions experts explore s-type load cells. We discuss the history, engineering perspective, models, capabilities and features of these specialized miniature load cells. Learn about use cases, tips for test and measurement applications and FAQs. Mark Weathers, Raymunn Machado-Prisbrey and Randy White unveil our latest new product, the SuperSC S-Type Load Cell. Find out about it’s unique features and design.
In the electronics industry, sensor compatibility challenges can lead to significant issues with efficiency, accuracy, safety and more. When it comes to force measurement sensors, incompatibility issues can railroad an entire project. This is where the role of Transducer Electronic Data Sheets (TEDS) comes into play.
TEDS is a set of electronic data in a standardized format stored in a chip that is attached to a transducer, therefore allowing the transducer to identify and describe itself to the network and ease automatic system configuration. This self-identification capability for the transducer is needed for maintenance, diagnostics, and to determine mean time between failure characteristics. The chip stores information such as manufacturer name, identification number, type of device, serial number, as well as calibration data. The TEDS can be uploaded to the system upon power up or request. It also serves as documentation for the transducer.
Transducer Electronic Data Sheets (TEDS) provide:
- Sensor with electronic identification
- IEEE 1451.4 standard for smart transducer interface
- Plug and play readiness
- Storage of sensor information and calibration data
- Use with new or existing sensors
IEEE1451.4 specifies a table of identifying parameters that are stored in the load cell in the form of a TEDS. TEDS is a table of parameters that identify the transducer and is held in the transducer on a EEPROM for interrogation by external electronics.
A TEDS chip becomes the ultimate tool to allow users to take off-the-shelf sensor solutions and integrate them into a total force measurement solution. The key benefits TEDS provide includes:
- Eliminating potential for data entry error
- Simplifying new system setup and speeds up the process
- Making swapping load cells in and out of a test system seamless
- Improving safety by ensuring the system has the correct sensors
- Easily identifying and tagging sensor locations
- Improving inventory control of sensors
- Changing sensors out without jeopardizing integrity of the system
TEDS chips can be sold separately or integrated into existing systems such as instrumentation products. Interface offers both options, selling TEDS as a standalone accessory, as well as integrating them into instrumentation solutions, such as:
Model 9840 is suitable for use in calibration labs, field service, or anywhere high accuracy is important. This product’s features include a bipolar 6-digit 2-line display, remote sense, low noise, 24-bit internal resolution, USB port with RS232 communication, mV/V calibration, store calibrations for up to 25 sensors. 6-point linearization, unit conversion and front-panel tare. This unit also has Self-calibration via TEDS Plug and Play ready IEEE 1451.4 compliance.
Model 9320 is a bipolar 7-digit handheld meter featuring two independently scalable ranges, peak and valley monitoring, display hold, mV/V calibration, and a power save feature. Typical battery life exceeds 45 hours of continuous use and 450 in low power mode. IEEE1451.4 TEDS Plug and Play compliant.
Additional TEDS Ready Interface Solutions
These solutions make a great addition to any testing environment as they enable quick compatibility and are very easy to setup. To learn more about TEDS or to explore how TEDS can help solve your force measurement challenges, contact us to explore the possibilities.
Learn from Interface force measurement solutions experts about calibration, why it matters, types of calibration and the precision equipment used in the calibration process. Interface shares decades of experience in calibrating more than 100,000 load cells, torque transducers and other devices every year. Elliot Speidell provides tips, parameters for optimization, lab set-up recommendations and answers calibration related questions in this new recorded ForceLeaders virtual event.
Interface was founded as a supplier of cutting-edge test and measurement industry solutions in 1968. It’s in our DNA and fundamental to what we’ve been engineering, manufacturing and selling for more than five decades. What started out as first to market with a pancake-style LowProfile load cell, has expanded into a broad mix of world-class test and measurement products and calibration services that enable T&M professionals full access to complete systems, from sensors to instrumentation.
Our mix of load cells, torque transducers, multi-axis sensors, calibration systems and other force measurement solutions allow engineers, product designers and manufacturers access to industry-leading testing devices that provide the most accurate and reliable data possible.
Whether that is testing the torque when applying a screw via robotics or verifying touch screen force for the latest 5G consumer hand-held device, we provide the sensors that test the machines, tools, and actual products before and in-market.
Interface is steadfast in ensuring the test and measurement professionals have more than quality sensors. We also provide T&M solutions to maintain and service testing equipment and devices used in labs and facilities throughout the world. The range of products we offer are from standard precision use to calibration-grade. Whether we are supplying our 1800 Platinum Standard Load Cell or a Verification Load Frame, Interface supports all types of T&M pros. Or as we like to call them, ForceLeaders.
Test and measurement use cases are growing due to the demands for miniature load cells, more data for intelligence gathering and automation functionality. It is estimated that more than $27B is spent in the production of test and measurement equipment globally. And the market is growing due to professionals seeking advancements in equipment and sensor technologies for use in new products, maintaining equipment and sustaining usability with data and proven testing rigor.
Interface sensors are involved in a wide range of T&M applications across a multitude of industries, with increased visibility into new markets like IoT and smart data-drive technologies.
Trends in test and measurement that are fueling the greatest growth:
- Medical and healthcare devices using miniature and wireless sensor technologies
- Activation of sensors into real-time data monitors and feedback tools
- Networking and communications use with 5G and wireless sensor capabilities
- Robotics and industrial automation machines and equipment
- Safety and regulation equipment with performance sensors
- Consumer electronics durability and usability
- Environmental exposure and changing conditions, from submersible to extreme temperatures
Read more about the trends in test and measurement in 2022 Test and Measurement Industry Trends.
The reason Interface is the industry-leading provider is because T&M requires precision and reliability. Interface sensors are known for being the most accurate in the industry. From structural and material testing to static and fatigue testing, our products provide key data for manufacturers, engineers and testing professionals to ensure their products and services will hold up under designed loads and performance standards.
From our Ultra Low Capacity series measuring forces in mere grams to our LowProfile™ load cells with capacities up to 2 million lbf, our solutions can meet the needs for any test profile required when it comes to force. In regard to torque testing, Interface can supply torque transducers with ranges as low as 0.005 Nm and up to 340K Nm to meet the needs of your test. Our overload protected low capacity load cells and torque sensor provide the most accurate results in the industry. In fact, T&M experts measuring torsion effects, tension tests, mass and kinetic energy are utilizing our products. Watch the video below to see some popular Interface Test and Measurement Product Solutions.
Interface provides an overview of solutions for the T&M industry, detailing our capabilities and providing an overview of some of recent applications. Of course, there are hundreds of use cases every year that depend on Interface, so these are just a couple highlights we thought you would find interesting below. Download the T&M Industry brochure at https://bit.ly/37q3Bnx. E-Bike Torque Measurement
An E-Bike manufacturer needed to test the torque on their electronic bicycles. They needed a torque sensing system that measures how much force the bike rider is pedaling onto the pedals, because this determines how much electric power the bike’s motor generates. Interface suggested installing the Model T12 Square Drive Torque Transducer where the pedal assist sensor would normally be. The T12 Square Drive Torque Transducer’s results can be recorded, graphed, and logged using the SI-USB4 4 Channel USB Interface Module when connected to the customer’s PC. Using this solution, the E-Bike manufacturing company successfully tested the torque on their electronic bicycles with Interface’s products and instrumentation. Read the full E-Bike app note here.
Proving Theoretical Cutting Forces of Rotary Ultrasonic Machining
Rotary ultrasonic machining is a hybrid process that combines diamond grinding with ultrasonic machining to provide fast, high-quality drilling of many ceramic and glass applications. This new method has been theoretically proven using computer models. Rotary ultrasonic machining generates forces of a very small magnitude. To prove this theory, any load cell used for measurement must be sensitive, while at the same time retaining high structural stiffness within a compact, low-profile envelope. Interface’s 3A120 3-Axis load cell is installed in the rotary ultrasonic machine to measure the forces being applied to a sample part. With clear signals and minimal crosstalk, the applied forces are recorded and stored using an the BSC4D Multi-Channel PC Interface Module. The 3-Axis load cell provides excellent data helping uncover the relationship between machine cutting parameters and the forces applied on the component. Using this knowledge, the machining process can be reliably optimized for new materials and operations. Learn more about this machining T&M app note here.
You can learn more about all types of T&M applications in our Applications Catalog, demonstrating the diversity and range of T&M solutions and ingenuity of our customers.
The agriculture industry is no stranger to technology. In fact, it’s among the most advanced industries in the world. With advancements in IoT, e-agriculture and smart farming are now core operations for most large producers and crop managers, while equipment and components look for more data for work efficiencies and improving production quality.
The global agribusiness industry is estimated to be $5 trillion and growing rapidly. The Association of Equipment Manufacturers (AEM) notes that agriculture innovators and product developers are contributing to improved quality of life, economic growth, employment, and environment in a big way. In developing this technology, one of the most critical supporting tools is force measurement sensors.
From heavy machinery used in working the fields to industrial weighing applications for livestock, there is a massive market of manufacturers serving farmers and the supply chains that support agriculture. Interface sensor technologies continue to play an important role in these advancements and use cases in the agriculture industry.
Interface products are a top choice for agriculture technology manufacturers because they provide the accuracy and reliability necessary to enhancing performance and ensuring safety. We have a variety of force measurement sensors that are designed for modern agricultural testing projects and as components for OEMs. Our expert application engineers help customers with standard products as well as design customized solutions for all types of applications using our products that are used for extreme environments, UAV and drone inspections, material handling, complex agricultural machines, and extreme weather conditions, engine testing, all ensuring maximum safety and efficiency.
Interface’s wide range of load cells, torque transducers, and DAQ systems are ideal for all types of advanced and simple agricultural applications, like weigh checking, lifting equipment, electrical and motorized farm vehicles, even drones used during the production and inspection. We have outlined these examples in our case study, Interface Solutions Used in Growing Agriculture Innovation. In this profile, you can see how our sensor technologies are used to ensure efficiency, sustainability, and proper production.
Common Agriculture Use Cases for Interface Products
- Tractor and equipment testing
- Production lines
- Greenhouse facility management
- Robotics and automation tools for farming
- Livestock weighing
- Feed and water monitoring
- Storage, silo dispensing and weighing
- EV engine testing
- Field inspection and drone sensor testing
- Wireless equipment for field management and remote monitoring
- Gate and fencing field security solutions
Two very popular product categories in the agriculture industry include torque sensors and wireless products. Torque sensors are used in heavy machinery like tractors, plows and other vehicles that require immense power to move equipment and crops. For torque applications in tractors and other vehicles, we have different USB options for torque transducers such as the T12, T15, and T25 Rotary Torque Transducers. These options allow for easy integration with our numerous instrumentation solutions, including both digital and analog.
Wireless solutions have increased in popularity across all industries, but especially in farming where engineers and manufacturers are running tests in the field and don’t want to run long wires that can get in the way. Interface provides a wide range of wireless solutions including our Wireless and Bluetooth® Telemetry Systems, which include sensor transmitters, receivers, and displays. These systems help our customers create a test network that is more convenient and just as accurate as its wired counterparts. You can view multiple agriculture applications using Interface solutions online. Here are a few examples.
Interface Applications in Agriculture
A customer wanted to measure the torque and speed of their tractor’s PTO (power takeoff test) system, ensure the tractor’s PTO system was functioning properly, and measure the torque being delivered to an implement. Interface’s solution was to use its T27 Bearingless Hollow Flange Style Rotary Torque Transducer to measure the tractor’s torque and speed of their tractor’s PTO system. The T27 Bearingless Hollow Flange Style Rotary Torque Transducer is bolted to the tractors PTO shaft. A dynamometer is attached on the other end and the transducer can measures the tractor’s torque and speed with high accurate results. With the INF3-USB PC Interface Module the customer was able to display, graph, and log the recorded torque and speed of the tractor’s PTO system with the supplied INF3-USB software. Using this solution, the customer was able to successfully and accurately measured the torque and speed of the tractor’s PTO system. Read more about tractor PTO torque testing here.
WTS Equine Bridle Tension System
The customer needed to quantify the so-called “poll pressure.” Bits designed to give strong poll pressure using simple pulley lever principles show a much-attenuated transfer of the rein tension through the bit to the poll. The attenuation is readily understood when the equine mouth is recognized as a “floating” fulcrum degrading the otherwise required fixed pivot point of an ideal lever. Interface provided a WTS Equine Bridle Tension System, with 2 SMA Miniature S-Type Load Cells in both the line of the reins and that of the cheekpiece on one side of the horse. This system was used to study the dynamic response of the cheekpiece tension to rein tension in the ridden horse. The WTS provided the valuable data can be displayed and/or recorded in real time using a PC and/or a handheld receiver depending on the requirements and preferences of the customer. The fundamental operation of the bits could in principle be discovered on the laboratory bench. But in practice of course, the equine mouth is expected to provide the fulcrum. Within the real experimental system comprising the rider’s hands, the horse’s mouth, and the bit, the elasticity of the equine mouth provides a “floating” fulcrum and a potential source of time-lag and decoherence between the dynamic rein and cheekpiece tensions. Read Testing the Reins for more information.
Interface is a valuable partner to the agriculture industry and has developed a wide range of standard and custom solutions to meet the varying needs of manufacturers. You can read more about our products used in the agriculture industry, as well as some application examples available in our industry Agriculture Solutions Brochure.
Listen and watch as we explore innovative new instrumentation solutions that are designed for all types of force measurement applications. We detail options for load cells, torque transducers and multi-axis sensors. Keith Skidmore and Ken Bishop highlight system-ready instrumentation options, along with features and benefits, types of software, trends and tips. What pairs best with each type of measurement device? Our experts will answer your questions in this recorded ForceLeaders event.