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Force Measurement Solutions Support Innovation in Manufacturing

The manufacturing world is enormous, covering multiple industries and applications for force measurement. The manufacturing sector comprises factories and plants that use machines and equipment to build parts and final goods.

With an estimated 21 million manufacturing companies worldwide, the industry is also becoming more advanced and regulated, with technologies such as AI and automation influencing manufacturing processes to drive efficiency and safety.

There are various types of manufacturing, from repetitive, continuous, batch, job shop, and discrete.  All employ tools, machines, and equipment used through multiple processes. Manufacturers use Interface load cells, torque transducers, multi-axis sensors, and instrumentation to improve products and processes, meet performance requirements, automate machines, protect workers, and test designs. Force measurement supports innovation in manufacturing.

With advancements and process improvements, testing and measuring are primary to every manufacturing stage. It begins with product planning through machine building. Moving to assembly and monitoring production lines, sensors are at work through final distribution. Manufacturing engineers use Interface devices to test assembly line equipment, design and operate robotics, improve machinery, and operate tools like presses.

Manufacturing equipment and processes that utilize Interface load cells and torque transducers:

  • Conveyor Belts
  • Robotics and Cobots
  • Torque Wrenches
  • Tension Testing Machines
  • Weighing Systems and Scales
  • Heavy Machinery
  • Transportation and Moving Equipment
  • Mixers
  • Packaging Equipment
  • Sorting and Picking Devices
  • Material and Stress Testing Labs
  • Fatigue and Compression Testing Equip

How Manufacturers Use Interface Products

  • Research and Development: The measurement data from transducers provides a valuable roadmap to improving the design of products and processes.
  • Testing: Every product undergoes rigorous testing before hitting the line. Interface force measurement devices are essential for this manufacturing phase to validate the use, lifecycle, and materials.
  • Machine and Tool Building:  Machine builders use Interface sensor technologies to weigh raw materials, components, and finished products to ensure they meet the required specifications. Force measurement devices are important in measuring applied force by equipment and processes that help control product quality and prevent accidents. Machine builders frequently use load cells to monitor loads over time to detect and prevent potential machine problems. Read more about why Machine Builders Choose Interface.
  • Quality Assurance: Interface products are used to measure the weight of manufactured products to ensure that they meet specifications. This is important for consumer goods, pharmaceuticals, medical devices, and other products where precise weight measurement is critical for safety and effectiveness.
  • Automation: Force measurement products are valuable in automation. As robotics, cobots, tools, and machinery are designed to automate tasks and processes in manufacturing, load cells like our multi-axis sensors provide valuable analysis data through all phases of automation.
  • Retrofitting Existing Equipment with Sensors: Manufacturers require modern tools and equipment to meet growing demands. Interface products are used to retrofit machines and update tools with sensor-based technologies, such as replacing machine pins with load pins that measure loading and lifting in real-time.
  • Safety and Regulation: Sensors prevent accidents by detecting dangerous conditions in the manufacturing industry. Using measurement systems for alarms, alerts, and monitoring of equipment and tools is critical in manufacturing plants.
  • Process Control: Manufacturing operations monitor the force or weight of materials in a facility to control the process and ensure that products are made to the correct specifications.
  • Productivity and Equipment Maintenance: Using Interface products to monitor the condition of equipment and detect potential problems before they cause downtime helps to prevent costly breakdowns and production delays.

Our depth of force measurement expertise and experience enable us to innovate, engineer, and produce the world’s most accurate, reliable, and quality sensor technology for manufacturers worldwide.  This can be seen through some specific application examples in which Interface solutions have been involved. We have included a few of these examples below.

robotic grinder containing 6A40 6-Axis Load Cell and BX8-HD44 BlueDAQ Series Data Acquisition SystemRobotic Grinding and Polishing During Production

Robotic grinding and polishing are commonly used in manufacturing. Robots or cobots are programmed to grind and polish on varied materials and surfaces. A force measurement system must be implemented to monitor and control the force exerted on the grinding workpiece. Interface’s Model 6A40A 6-Axis Load Cell can be installed between the flange and the grinding tool. When connected to the BX8-HD44 Data Acquisition, the customer can receive force and torque measurements when connected to their control system using BlueDAQ software. The 6A40-6 Axis Load Cell measures all forces and torques (Fx, Fʏ, Fz, Mx, Mʏ, Mz), and our BXB-HD44 Data Acquisition logs, displays and graphs these measurements while sending scaled analog output signals for these axes to the robot’s control system. Manufacturing: Robotic Grinding and Polishing application.

Manufacturing Feed Roller System

A customer has a feed roller system that monitors the forces of both ends of the rollers to maintain a constant straight feed. They preferred a wireless system. Interface suggested installing two PBLC Pillow Block Load Cells at both ends of the bottom roller to measure the applied forces. The forces were measured when connected to the WTS-AM-1E Wireless Strain Bridge Transmitter Module. The data was then transmitted wirelessly to the WTS-BS-6 Wireless Telemetry Dongle Base Station and the WTS-BS-1-HA Wireless Handheld Display for multiple transmitters, where data was displayed, graphed, and logged on the customer’s PC or laptop. The PBLC Pillow Block Load Cells installed at the bottom roller were able to measure and monitor the forces to maintain the straight feed by the rollers. Manufacturing: Feed Roller System app note.

Press Load Monitoring for Material Testing

Press forming is a method to deform different materials. For instance, materials such as steel can be bent, stretched, or formed into shapes. A force measurement solution is required to monitor the forces the press-forming machine applies. This ensures quality control and traceability during the production process. Interface recommends installing the 1000 High Capacity Fatigue-Rated LowProfile™ Load Cell for large press forming machines. When the material is placed under the punch plate to form a shape, the force applied is measured by the Interface 1000 Series Load Cell. The captured force results are sent to the INF-USB3 Universal Serial Bus Single Channel PC Interface Module, where results can be graphed and logged on the customer’s PC using the provided software. Interface’s force measurement products and instrumentation accurately monitored and logged the force results of the press force machine, ensuring zero-error production performance.

Interface began designing and manufacturing load cells and other force measurement equipment in 1968. These precision load cells are commonly found in factories worldwide in testing equipment, scales, machines, and production line devices. Load cells help bring life to older machines with accurate measurements while in use, ultimately improving maintenance and worker safety in manufacturing.

Our force measurement products are versatile and valuable tools for manufacturers. Our sensor solutions improve the quality, safety, and efficiency of products and the equipment and tools used to make them.

Manufacturing Solutions Brochure

 

Examining Machine Builder Applications

Interface solutions test and measure the performance of all types of machines, from heavy-duty extraction equipment to tiny digits on robotic arms. Machine builders turn to Interface for the most precise and high-quality sensors for accurate data and device durability.

Responsibilities of machine builders generally include defining machine requirements and use cases, creating technical specifications and drawings, selecting materials and components, building and testing machines, and installing and maintaining machines.

The specific responsibilities of a machine builder vary depending on the size and complexity of the machines they build and the use case of the machine. Depending on the industry and application, machine builders provide systems and machinery to meet specific production and operational requirements. These machines can be used for tooling, assembly, press operations, automated guides, and even cobots.

Machine Builder Applications Using Interface Products

  • Industrial Automation Systems: This includes machines and systems used in manufacturing processes, such as robotic assembly lines, conveyor systems, and automated packaging machines. See: Snack Weighing and Packaging Machine App Note and Interface Manufacturing and Production Solutions
  • Specialized Production Machinery: Machine builders design and build machinery for specific manufacturing processes, such as injection molding machines, CNC machines, or metal stamping presses. These machines form, stamp, and crush materials.
  • Facilities Equipment: Machines like forklifts, cranes, and conveyor systems fall under this category. They are designed to move and handle materials efficiently within a facility. Read: Cranes and Lifting
  • Universal Testing Machines (UTMs): These valuable machines test the mechanical properties of materials like metals, plastics, and composites.
  • Weighing Systems: Used in various production processes like batching, mixing, and filling, weighing systems and scales are commonplace in most manufacturing facilities. Learn more: Load Cells for Smarter and More Efficient Weighing

As the machine building space becomes more precise with the evolution of automation and focus on efficiency across industrial facilities, force measurement becomes more critical to machine builders.

Interface products are used broadly for a variety of machines. Force measurement products, including our load cells, torque transducers, multi-axis sensors, and instrumentation, aid machine builders by measuring force, weight, tension, compression, and torque.

Machine builders use Interface sensor technologies in applications that weigh raw materials, test component designs, and build finished products to ensure they meet the required specifications. Force measurement devices are essential in measuring the machines or the processes force to control product quality and prevent accidents. Machine builders frequently use load cells to monitor loads over time to detect and prevent potential machine problems.

Automation is one of the most critical requirements driving the need for force measurement and precise Interface solutions. Automated processes require consistency and accuracy in every piece of the process to enable efficiency gains.

Benefits of Interface force measurement devices include:

  • Improved safety
  • Increased productivity
  • Reduced waste and operating costs
  • Quality improvement
  • Reduced downtime

Machine Builder Application Notes

Robotic Sanding and Grinder Machine

robotic grinder containing 6A40 6-Axis Load Cell and BX8-HD44 BlueDAQ Series Data Acquisition System

Robotic grinding and polishing are commonly used in manufacturing for industrial applications. Machine builders design robots or cobots to grind and polish on different materials and surfaces. A force measurement system can monitor and control the force exerted on the grinding product. Interface’s Model 6A40A 6-Axis Load Cell can be installed between the flange and the grinding tool. When connected to the BX8-HD44 Data Acquisition, the customer can receive force and torque measurements when connected to their control system using BlueDAQ software. The customer connects the BX8’s analog outputs to their control system. This enables the customer to monitor, log, display, and graph these measurements. The results are sent to the customer’s control system via analog or digital output.

Press Machine Load Monitoring

Press forming is a method to deform different materials. For instance, materials such as steel can be bent, stretched, or formed into shapes. A force measurement solution is required to monitor the forces being applied by the press-forming machine. This ensures quality control and traceability during the production process. Interface recommends installing the 1000 High Capacity Fatigue-Rated LowProfile™ Load Cell for large press forming machines. When the material is placed under the punch plate to create a shape, the force applied is measured by the 1000. The captured force results are sent to the INF-USB3 Universal Serial Bus Single Channel PC Interface Module, where results can be graphed and logged on the customer’s PC using the provided software. Interface’s force measurement products and instrumentation accurately monitored and logged the force results of the press force machine, ensuring zero-error production performance.

Food and Beverage Conveyor Belt equipped with PBLC Pillow Block Load Bearing Load Cells and 920i Programmable Weight Indicator and ControllerMachine Use for Conveyor Belt

Conveyor belts for the food and beverage industry must be maintained and adequately aligned to transport products. A load cell is needed to prevent misalignment and to reduce the risk of damage or malfunction of the belt while in operation. Interface suggests installing PBLC Pillow Block Load Bearing Load Cells onto the conveyor belt. They are designed for easy maintenance. The PBLCs measure and monitor the force of the conveyor belt while preventing misalignment. The PBLC Pillow Block Load Cells successfully maintain the proper alignment of the conveyor belt for the food and beverages being transported while also monitoring the forces being implemented.

Machine builders turn to Interface for solutions that support Industry 4.0 innovations, enabling more efficiency and machine advancements. These professionals rely on Interface for the accuracy and quality of our solutions, the depth of our product offerings, and our experienced team that can help our customers select the right solution for their next application or develop custom applications to fit unique needs.

ADDITIONAL RESOURCES

Force Measurement Sensors are Essential to Modern Industrial Machinery

Interface Load Cells for Press Machines

Seat Testing Machine

Hydraulic Press Machines and Load Cells

Sanding Machine Force Monitoring

Interface Solutions for Machine Builders

Metal Press Cutting Machine

Robotic Solutions

Collaborative Robots Using Interface Sensors

Fastening Work Bench

 

Force Measurement Sensors are Essential to Modern Industrial Machinery

 

Industrial machinery plays a vital role in the global economy. It helps to improve productivity and efficiency, and it is essential to produce many of the goods we rely on daily.

Industrial machinery use cases range from equipment used in manufacturing and construction to transportation and robotics. Force measurement sensors and instrumentation play a critical role in ensuring industrial machinery’s safe and efficient operation.

Interface sensor technologies, including our load cells and multi-axis sensors, provide critical data for various machinery designs and functions. Interface analog and digital instrumentation products are available to amplify, condition, and display the signals from force measurement sensors.

The accuracy of force, torque, and weight measurements guide industrial machinery’s design and performance mechanisms.

What types of industrial machinery are using Interface measurement products today?

  • Machine tools used for grinding, drills, and lathes
  • Fabrication apparatus used for bending, shearing, and welding
  • Assembly equipment for production environments that include conveyor belts, robotic arms, and picking devices
  • Testing, quality control, and safety inspection equipment
  • Heavy equipment operational controllers for forklifts, cranes, and hoisting gear
  • Construction machinery such as loaders, bulldozers, and lifts

Industrial machinery is prevalent in manufacturing vehicles, aircraft, consumer goods, medical devices, and pharmaceuticals. Heavy-duty machinery is standard in energy production, mining, forestry, agriculture, and transportation.

The machines’ quality heavily depends on the accuracy of measurements used in the initial design, retrofitting, production, and practice. Interface products provide the products that enable machines to operate at peak performance safely and efficiently. Learn more in our new Interface Industrial Machinery Solutions, a part of Industrial Automation market offerings.

How Interface Measurement Solutions Used in Industrial Machinery

Machine Safety Monitoring

Interface products are used for monitoring the performance of machines and for management in sensing potential problems before they cause a failure. Interface measurement technologies are used in construction machinery to enable operators to gauge the force applied to materials, preventing overexertion and potential damage. Read Interface Solutions for Safety and Regulation Testing and Monitoring

Heavy Machinery and Lifting Equipment

In material handling equipment, force sensors help prevent accidents and injuries. Interface load cells, including load pins and shackles, monitor loads, weight, and distribution. Learn more about lifting solutions in our Engineered Solutions for Lifting Webinar.

Manufacturing and Production Machines

Manufacturers rely on Interface sensor solutions in industrial machines such as injection molding machines to monitor the force applied to the mold or how they are used in machines to ensure correct product packaging. The efficiency of machines is enhanced by correctly measuring the forces applied during different operations. Force sensors help ensure products are assembled correctly and within tolerance on production lines.

Industrial Automation Machines and Robotics

Interface sensors in industrial machines such as robots allow for more precise and delicate tasks that measure force at touch and throughout the entire operation. In machine tools, load cells assist in monitoring cutting forces and prevent damage to tools and workpieces. In robotic arms and automated assembly lines, force sensors provide precise force application during welding, riveting, and material handling.

Benefits of Using Interface Products in Industrial Machinery

  • Improved safety: Load cells can help prevent accidents and injuries by monitoring the weight and distribution of loads and ensuring that machines operate correctly.
  • Increased productivity: Force measurement sensors can help improve machines’ efficiency by optimizing the force applied during different operations. Force measurement sensors can help reduce machine downtime and enhance the quality of products with accurate data, helping to make intelligent decisions.
  • Reduced waste and operating costs: Measurement devices can help to reduce costs by preventing machine failures and improving the quality of products.

Force measurement sensors and instrumentation are essential components of modern industrial machinery. They ensure the safe, efficient, and productive operation of these machines. Contact Interface application engineers to evaluate the best sensor technologies for your specific test and measurement pe failures and improving the quality of products.

ADDITIONAL RESOURCES

Hydraulic Press Machines and Load Cells

Sanding Machine Force Monitoring

Interface Solutions for Machine Builders

Metal Press Cutting Machine

Laser Machine Cutting Force App Note

Ice Machine Weighing

Force Measurement Testing Improves Products and Consumer Safety

Cobot Safety Programming

Crane Capacity Verification App Note

Interface Solutions for Machine Builders

No matter the industry, if products are being made chances are industrial machines are involved in some part of R&D, testing, production, and distribution.

Engineers involved in the design and manufacturing of these machines require the highest quality sensors, tools and equipment. In addition, humans often lean on machines for very precise or repetitive tasks, this means that precision and reliability is key for every aspect of these machines.

Machine builders are the backbone of product development and production. They are responsible for building, assembling, and integrating components for stand-alone and multi-station automated machine tools and systems. These automated machine-tool systems are used in all sectors of manufacturing, including assembly, processing, and fabricating systems.

Interface plays a critical role for machine builders, for those that design one machine or manufacture machines at scale for users around the world. We supply machine builders with precision load cells, torque transducers, instrumentation, data acquisition devices and accessories. They lean on Interface because of our experience in supplying the world solutions utilized for industrial product testing and production across all kinds of industries from agricultural machinery to medical testing machines.

The accuracy and quality of our products is why machine builders rely on Interface. In addition, our experience and diversity of product has led machine builders and engineers to choose Interface force measurement sensors throughout their careers. In fact, Interface has served machine builders for more than 50 years. It is a relationship and role we know very well.

The world of machine building has also changed over the years. In the past, machine builders used force sensors primarily to test products before going out to the market. This is still a prominent use case amongst product engineers. The fast-rising use cases over the past decade comes from the demand for smarter machines, automation and miniaturization of products.

Today, more machines builders and OEMs are designing force sensors directly into machines to allow users to activate components, monitor data on the machines in use for real-time feedback and adjustments. This type of innovation using sensors has opened opportunities for Industry 4.0 connectivity between machines.

To get a better idea of how machine builders are using force sensors, Interface has developed a wide range of applications notes to provide real world examples of force measurement in action in the machine building world. We have included a few of those examples below.

Metal Press Cutting Machine

A customer wanted to test the amount of force it takes to cut through different thicknesses of metal on their metal press cutting machine. They also wanted to ensure their metal press cutting machine is working properly and understand its maximum limitation. Interface suggested installing their 3AXX 3-Axis Force Load Cell underneath the plate where pieces of metal are placed to be cut, or punched holes in. When connected to the BX8-HD44 BlueDAQ Series Data Acquisition System, the force results of different metals being cut will be displayed, graphed, and recorded on the customer’s PC. It also has an analog output that can connect to the machines PLC in case of an overload. Using this solution, the customer was able to determine the different number of forces it took for their metal press cutting machine to cut through different types and thicknesses of metal. Read more here.

Snack Weighing and Packaging Machine

A snack manufacturing brand wanted to weigh the amount of their snacks that is automatically dispersed into the bags during the packaging process. In this case, they wanted to weigh their potato chips being packaged and ensure the potato chips are at the exact weight needed due to regulatory standards. Interface’s solution was to use multiple SPI Platform Scale Load Cells and install it to the potato multi-head weigher and packaging machine. The SPI Platform Scale Load cells were installed inside of the mount that attaches the head weigher to the packaging machine. Force results from the potato chips are read by the load cells and sent to the ISG Isolated DIN Rail Mount Signal Conditioner, where the customer is able to control the automated production from their command center. Using this solution, the customer was able to determine the weight of the potato chips being distributed into their bags with highly accurate results. They also were able to control the automated production process with the provided instrumentation. They will use this same weighing method for other snacks that need to be packaged. Read about this application here.

Tablet Forming Machine

A pharmaceutical company needs to precisely monitor the forces applied by the tablet (pill) forming machine to understand the relationship between raw material, die set, forming force, and motor cycle speed. Optimizing the equipment will improve productivity and efficiency of the tablet forming process, while reducing losses. For maximizing production and monitoring the process, Interface suggested a WMC Sealed Stainless Steel Mini Load Cell (10K lbf Capacity) be mounted in the section of the downward press bar. The load cell was then connected to a 9320 Portable Load Cell Indicator to collect the needed data. Read more here.

Machine builders require the best test and monitoring equipment. Interface has backed professional machine builders, machine design engineers, machine manufacturers and those that utilize the equipment for many years with top-of-the-line force sensing solutions.  Whether you are looking to build a machine, design machine tools and equipment or embed sensors into machines, we are here to help.

ADDITIONAL RESOURCES

Proving Theoretical Cutting Forces of Rotary Ultrasonic Machinery App Note

Force Solutions for Testing Machines

Interface Sensors Used for Internet of Things

OEM: Industrial Robotic Arm

Fitness Equipment and Machines

Ice Machine Weighing

GS-SYS04 Gold Standard® Portable E4 Machine Calibration System

Laser Machine Cutting Force App Note

Interface Solutions for Testing Tools

Interface load cells, torque transducers and instrumentation are commonly used in the test and measurement of different tools and fasteners used in testing products and actual production of various machines and components. The sensor data received in measuring assembly tools and fixtures used in securing nuts, bolts, and screws, is critical in making safe and reliable products.

For example, the ability to measure torque on screws and the force output of a screwdriver or wrench is very important when there are tight tolerances involved like in engineering and build of automotive or aerospace and defense machines and parts.

As we did for the machine testing blog, we’ve detailed a few examples of how Interface force and torque solutions are used in measuring tools performance for both design and assembly.  You can find additional application notes on these examples and more by visiting our industry solutions.

Bolt Fastening Force and Torque

An aerospace company was working on a test plan that involved taking torque and compression measurements on fasteners with varying joint materials. The system required both high and low sampling rates, in addition to the capability of precisely measuring force and torque simultaneously. They required reliable accuracy and long-term stability. The test plan intended to provide verification of required force and torque specifications for fasteners, to ensure safety without compromising installation. Interface suggested a LW or LWCF Load Washer in conjunction with a  T12 Square Drive Rotary Torque Transducer. With this solution, the customer was able to align force and torque measurements to desired levels. This was accomplished by combining the sensors with the high sample rate of the data logging and graphing capabilities of the SI-USB, capturing real-time force and torque levels for examination. The fasteners were tightened to the specified force and torque requirements and were safely installed without impairment to themselves or the joint material. The customer was able to measure the rapid event effectively and accurately. Read more about this bolt fastening solution here.

Aircraft Screwdriver Fastening Control

An airplane manufacturer needed a solution where they can control the torque when fastening screws on their airplane models. They didn’t want to create any damage to materials or apply too much torque when plane components are being fastened together. Interface suggested a T15 Hex Drive Rotary Torque Transducer, which can be attached to the fastening work bench, measuring and recording torque, rotational speed, and angle of the screwdriver. The LWCF Clamping Force Load Cell is installed, measuring the forces applied on the screw being fastened. Results are sent to the SI-USB4 4-channel USB Interface Module, which is connected to the customer’s PC or laptop where data is logged, graphed, and displayed. This solution allowed the airplane manufacturer to calibrate their screwdriver by measuring its torque, rotational speed, and angle, when attaching materials together for their airplane. They were also able to measure the forces being applied to the screw, to ensure it was not applying too much torque to the components. You can learn more about the aircraft screwdriver application here.

Ratchet Wrench Torque Verification

A customer wanted to perform regular torque testing on his ratchet-type torque wrench while recording these values for future examination. Interface supplied a model TS15 Square to Flange Reaction Torque Transducer with the INF-USB3 PC Interface Module for the customer to use. The customer mounted TS15 to work bench through flange and inserted the ratchet-type torque transducer into the TS15. Using this product, the customer was able to accurately perform their calibration checks and view the results while logging them to their PC Computer.  Learn more about this wrench torque verification testing here.

While not nearly as complex as machine testing applications, tools testing is equally important to the outcome of a project. The tools and fasteners used, even those as simple as a bolt and wrench, need to be accurately measured and assembled to avoid loose connection or overtightening that can damage the product. Interface provides a host of tool testing solutions for nearly anything that outputs force or torque. To learn more about our tool testing solutions, visit us at www.interfaceforce.com.

Additional Resources

Force Measurement Solutions for Bolt and Screw Fastening

Bolt Fastening- Force

Fastening Work Bench

Engine Head Bolt Tightening

New Interface White Paper Highlights Turning an Active Component into a Sensor

The most common uses of force measurement in OEM (original equipment manufacturer) applications are when a force sensor is designed into a product that will be produced at mid to high volumes and provides real-time force feedback on certain product functions in use. Utilizing sensors as a feature enables data acquisition over time to monitor forces and understand how those forces effect product efficiency, safety, quality or all of these performance metrics. This ultimately is used to design a better product, in the current state and for future enhancements or to know when a product is performing best or risks breaking down.

Did you know that there is another application of force sensors in OEM applications that is playing a large role in the factory of the future? This is when we turn an active component into a sensor and use that data to create automated actions. This solution is used when there is a desire to take a moving component within a system and make it smarter, ultimately allowing it to make data-based decisions on its own.

For example, the manufacturing industry is using force sensors on machines within a production line that are responsible for picking components up for visual inspection. The sensor is integrated into the grabbing component and can tell the machine the exact force to use when picking up the component as not to damage it. This is a critical capability when dealing with expensive and delicate components that can break under too much force. In the past, a force measurement sensor would have been used only to test this functionality. When the sensor is designed directly into the machine, the user can both test beforehand and monitor and automate processes in real-time.

The need for this type of capability is growing rapidly amongst manufacturers across a wide variety of industry including aerospace and defense, industrial, medical, automotive, industrial automation, assembly and more. To further outline the potential for these types of solutions, Interface developed a new white paper that details  how sensor solutions for OEMs work with specific examples of the benefit of turning an active component into a sensor.

Included below is a brief intro to the recently released white paper. Get your copy by clicking on the link here. Additionally, if you’re interested in learning more about Interface solutions for OEM applications go here, or call us to speak to our OEM application experts at 480-948-5555. Ready to get started, let us know how we can help here.

WHITE PAPER EXCERPT

OEM SOLUTIONS: TURNING AN ACTIVE COMPONENT INTO A SENSOR

The age of industrial automation and big data is upon us. Manufacturers that fall behind in equipping their facilities and products with innovation that allows for automated processes, remote monitoring and better efficiency through technology, will quickly fall behind. This is due to the fact that automation helps to significantly improve process quality because it eliminates human error. It also creates long-term cost savings by speeding up several processes, or by helping to monitor products in use and in real-time to optimize performance and stability over time through better data collection.

Get your copy of the white paper to read more.

Special note, contributors to the white paper are Interface and sensor engineering experts, Brian Peters and Rob Fuge.

Additional Resources for OEM

Interface is a Critical Solutions Provider for OEMs

Making the Case for Custom Solutions Webinar Recap

 

Force Measurement Solutions for Bolt and Screw Fastening

Among the many applications of force measurement devices, one that appears to be a simple application can have a big impact on worker safety, productivity, waste reduction, assembly and product performance. In this new animated application note highlight, we take a look at the tools used for bolt fastening measurement.

Bolts and screws are used to secure different pieces or components together for nearly every product imaginable, especially when it comes to large machinery and even automobiles. The success of these products and the manufacturing of these components requires a strict level of detail that goes into the tightness of a bolt. It’s not like your typical “do it yourself” furniture where you just tighten a screw or bolt until you can’t anymore. The precision needed for certain objects to be tightened to the exact measurement is mandatory.

Interface provides measurement solutions for all types of industrial automation and toolset testing used in thousands of applications that ultimately are utilized in the building of products. In the example below, we provided devices that are used to determine the exact bolt force and tightness necessary. The goal of measuring the tightness is to avoid under or overtightening. As you can imagine, under tightening can cause components to come apart. However, over tightness can also cause significant damage to the pieces being bolted together.

Bolt Fastening Application

To show the process of measuring bolt tightness, check out this latest use case video demonstration.

For this bolt fastening application, the customer used an Interface Model LWCF Load Washer along with an Interface Model INF-USB3 Single Channel PC Interface Module to monitor force being applied during bolt tightening. The data transferred from the bolt clamping force load cell load washer with a thru-hole, to the instrumentation is displayed, logged and graphed directly onto a computer for analysis and performance testing.

This is a basic example of the test and measurement process, however, Interface also contributed to a number of real-world projects and created applications notes to provide an illustration. One of our favorites is when an industrial automation company was building an automated assembly machine for an automotive manufactur­ing plant.

The product engineers and testing team needed to tighten all of the head bolts on an engine on their assembly line to a specific torque value. Having the head bolts precisely and consistently tightened to the engine block is critical to the operation of the engine.

To measure this force, several Interface Model T33 Spindle Torque Transducers were installed in their new machine to control torque and angle and ensure the head bolt was properly tight­ened. The square drive of the T33 allowed the customer to fix their tool directly to the end of the torque sensor, streamlining the installation.

Using this solution, the head bolts were correctly installed according to manufacturer specifications, producing an engine that meets performance and reliability expectations of the auto manufacturing plant.

Here are additional solutions that showcase how Interface load cells, torque transducers, instrumentation and custom solutions are used for various tools and manufacturing processes across various industries.

Aircraft Screwdriver Fastening Control

Fastening Work Bench

Bolt Fastening Force and Torque

Interface Solutions for Robotics and Industrial Automation

Contact us to learn more how we can help you ensure the right fastening and machine control for your next projects.