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Flange Style Load Cells and Torque Transducers

Interface offers several flange type load cells and torque transducers for easy mounting and installation. Interface provides the complete solutions for a flange mount including the adapters, bases, bolts, connector options and cables.

Standard flange designs mount directly to cylinders for stability and accuracy in measurement. We also offer mounting plates for more complex testing systems that use one or more sensors.

The primary advantage of the Interface Flange Load Cell is that the hub of the transducer is mounted using several smaller screws instead of one large central thread. It is easier to preload multiple smaller screws (bolts) than a single central thread. In certain applications it may not be possible to properly preload a central thread due to the torque limits of the load cell. There’s also the important benefit of clocking a load cell fixtures alignment.

The most popular low profile flange mount load cell is the 12X8 Flange Load Cell. This load cell is similar in design to our Interface 1200 series.  Instead of a center hole, the 12X8 has multiple smaller holes making installation easier for certain types of cylinders. The 12X8 is for tension and compression measurement. It is fatigue rated with the ability to survive 100 million fully reversed cycles. The load cell has proprietary Interface temperature compensated strain gages and performance to 0.05%. It is eccentric load compensated with low deflection. The 12X8 is ideal for long-term cycle testing.

Watch How to Mount a Flange Style Load Cell

Interface offers a variety of flange style products including load cells, miniature load cells, torque transducers and multi-axis sensors. Here are a few of the flange offerings available from Interface:

12X8 Flange Standard Precision LowProfile® Load Cell

2300 High Capacity Flange Mount Column Load Cell

1700 Flange LowProfile® Load Cell

MRT Miniature Flange Style Reaction Torque Transducer

MRT2 Miniature Flange Style Reaction Torque Transducer

MRT2P Miniature Overload Protected Flange Style Reaction Torque Transducer

5400 Series Flange Style Reaction Torque Transducer

TS18 Shaft to Flange Style Reaction Torque Transducer

TS16 Male Square Drive to Flange Style Reaction Torque Transducer

TSCF C-Face Flange Torque Transducer

6ADF Series 6-Axis DIN Flange-Type Load Cells

Flange style load cells are commonly used in a wide range of applications, from automotive testing to agriculture equipment tests. The variety of flange style solutions are ideal for specialized product designs, including robotics, medical devices, OEM products and equipment requiring secure mounting with sensor capabilities.

TRACTOR POWER TAKE OFF SYSTEM TESTING

In this example you can see how a tractor manufacturer needed to measure the torque and speed of the tractor’s PTO (power takeoff test) system. The purpose of the applied sensor solution was to ensure the PTO was working properly when an implement is attached to the tractor. It also provides ongoing maintenance monitoring for optimum performance. Interface provided a T27 Bearingless Hollow Flange Style Rotary Torque Transducer to measure the tractor’s torque and speed of their tractor’s PTO system.

ROBOTIC SURVEY FORCE FEEDBACK SYSTEM

Robotic Surgery Force Feedback App Note

Additional flange style models can be found in our extensive product catalog, which defines the specifications, capacities and design features.

Solutions to Advance Agriculture Smart Farming and Equipment

The agriculture industry is no stranger to technology. In fact, it’s among the most advanced industries in the world. With advancements in IoT, e-agriculture and smart farming are now core operations for most large producers and crop managers, while equipment and components look for more data for work efficiencies and improving production quality.

The global agribusiness industry is estimated to be $5 trillion and growing rapidly. The Association of Equipment Manufacturers (AEM) notes that agriculture innovators and product developers are contributing to improved quality of life, economic growth, employment, and environment in a big way.  In developing this technology, one of the most critical supporting tools is force measurement sensors.

From heavy machinery used in working the fields to industrial weighing applications for livestock, there is a massive market of manufacturers serving farmers and the supply chains that support agriculture. Interface sensor technologies continue to play an important role in these advancements and use cases in the agriculture industry.

Interface products are a top choice for agriculture technology manufacturers because they provide the accuracy and reliability necessary to enhancing performance and ensuring safety. We have a variety of force measurement sensors that are designed for modern agricultural testing projects and as components for OEMs. Our expert application engineers help customers with standard products as well as design customized solutions for all types of applications using our products that are used for extreme environments, UAV and drone inspections, material handling, complex agricultural machines, and extreme weather conditions, engine testing, all ensuring maximum safety and efficiency.

Interface’s wide range of load cells, torque transducers, and DAQ systems are ideal for all types of advanced and simple agricultural applications, like weigh checking, lifting equipment, electrical and motorized farm vehicles, even drones used during the production and inspection. We have outlined these examples in our case study, Interface Solutions Used in Growing Agriculture Innovation. In this profile, you can see how our sensor technologies are used to ensure efficiency, sustainability, and proper production.

Common Agriculture Use Cases for Interface Products

  • Tractor and equipment testing
  • Production lines
  • Greenhouse facility management
  • Robotics and automation tools for farming
  • Livestock weighing
  • Feed and water monitoring
  • Storage, silo dispensing and weighing
  • EV engine testing
  • Field inspection and drone sensor testing
  • Wireless equipment for field management and remote monitoring
  • Gate and fencing field security solutions

Two very popular product categories in the agriculture industry include torque sensors and wireless products. Torque sensors are used in heavy machinery like tractors, plows and other vehicles that require immense power to move equipment and crops. For torque applications in tractors and other vehicles, we have different USB options for torque transducers such as the T12, T15, and T25 Rotary Torque Transducers. These options allow for easy integration with our numerous instrumentation solutions, including both digital and analog.

Wireless solutions have increased in popularity across all industries, but especially in farming where engineers and manufacturers are running tests in the field and don’t want to run long wires that can get in the way. Interface provides a wide range of wireless solutions including our Wireless and Bluetooth® Telemetry Systems, which include sensor transmitters, receivers, and displays. These systems help our customers create a test network that is more convenient and just as accurate as its wired counterparts.  You can view multiple agriculture applications using Interface solutions online. Here are a few examples.

Interface Applications in Agriculture

Tractor PTO Torque Testing

A customer wanted to measure the torque and speed of their tractor’s PTO (power takeoff test) system, ensure the tractor’s PTO system was functioning properly, and measure the torque being delivered to an implement. Interface’s solution was to use its T27 Bearingless Hollow Flange Style Rotary Torque Transducer to measure the tractor’s torque and speed of their tractor’s PTO system. The T27 Bearingless Hollow Flange Style Rotary Torque Transducer is bolted to the tractors PTO shaft. A dynamometer is attached on the other end and the transducer can measures the tractor’s torque and speed with high accurate results. With the INF3-USB PC Interface Module the customer was able to display, graph, and log the recorded torque and speed of the tractor’s PTO system with the supplied INF3-USB software. Using this solution, the customer was able to successfully and accurately measured the torque and speed of the tractor’s PTO system. Read more about tractor PTO torque testing here.

Horse ReignsWTS Equine Bridle Tension System

The customer needed to quantify the so-called “poll pressure.” Bits designed to give strong poll pressure using simple pulley lever principles show a much-attenuated transfer of the rein tension through the bit to the poll. The attenuation is readily understood when the equine mouth is recognized as a “floating” fulcrum degrading the otherwise required fixed pivot point of an ideal lever. Interface provided a WTS Equine Bridle Tension System, with 2 SMA Miniature S-Type Load Cells in both the line of the reins and that of the cheekpiece on one side of the horse. This system was used to study the dynamic response of the cheekpiece tension to rein tension in the ridden horse. The WTS provided the valuable data can be displayed and/or recorded in real time using a PC and/or a handheld receiver depending on the requirements and preferences of the customer. The fundamental operation of the bits could in principle be discovered on the laboratory bench. But in practice of course, the equine mouth is expected to provide the fulcrum. Within the real experimental system comprising the rider’s hands, the horse’s mouth, and the bit, the elasticity of the equine mouth provides a “floating” fulcrum and a potential source of time-lag and decoherence between the dynamic rein and cheekpiece tensions. Read Testing the Reins for more information.

Interface is a valuable partner to the agriculture industry and has developed a wide range of standard and custom solutions to meet the varying needs of manufacturers. You can read more about our products used in the agriculture industry, as well as some application examples available in our industry Agriculture Solutions Brochure.

Additional Resources

Interface Supplies Agriculture Industry with Sensor Technologies

Interface Helps to Move Agriculture Innovation Forward

Interface Solutions Used in Growing Agriculture Innovation

Tractor Linkage Draft Control

Silo Monitoring and Weighing

Chicken Weighing

Where to Find 50 New Force Measurement Application Notes

One of the advantages we have at Interface is that our application engineers and solutions experts are constantly recommending Interface load cells, torque transducers, instrumentation and accessories for a wide range of projects and programs.  In this fortunate position, it enables our team to explain why and how these solutions work through a series of illustrative application notes. We detail the problem statement, the products required to achieve the desired outcome, and the measurable results in every Interface application note.

The purpose of our app notes is to show the range of capabilities for products we offer, as well as inspire product designers, engineers, and testing professionals to expand how they use sensor technologies. We also increased our industry solutions to highlight a growing interest of how our products are used in agriculture, maritime and infrastructure force and torque measurement projects.

In 2021, Interface produced a record 50+ new application notes.  We have so many application notes, we even produced a first ever complete Interface Applications Catalog.  The type of applications we detailed this year range from space docking to golf swing testing, with everything in between. You can find applications for livestock weighing, crash wall testing, crane safety regulation and even commercial fishing line tests.

Every application note includes a graphic that highlights how the test project is designed and how the products work together. All our illustrated application notes can be found here.  We also have a collection of animated application notes you can watch here.

So if you didn’t keep up with every application note we added this year, here is a quick reference:

AUTOMOTIVE AND VEHICLE

Automotive Head Rest Testing

Pre-Installation Sealing Sensor Testing

Automotive Window Pinch Force Testing

Airbag Connector Testing

Vehicle Crash Test Load Cell Wall

Torque Measurement for Electric Vehicles

TEST AND MEASUREMENT

Garbage Truck On-Board Weighing

Bike Helmet Impact Test

Bike Handlebar Fatigue Testing

Mobile Force System

Gaming Simulation Brake Pedal

Mountain Bike Shocks Testing

Spring Compression Testing

Proving Theoretical Cutting Forces of Rotary Ultrasonic Machining

Fitness Equipment and Machines

6-Axis Load Cell Solutions using Raspberry Pi

Mouse Touch-Pad Force Testing

Treadmill Force Measurement

Veterinary Weighing Scales

E-Bike Torque Measurement

Bike Power Pedals

Bike Load Testing

Bike Frame Fatigue Testing

Golf Club Swing Accuracy

Golf Ball Tee

INDUSTRIAL AUTOMATION

Commercial Food Processing

6-Axis Force Plate Robotic Arm

INFRASTRUCTURE

Aerial Lift Overload Control

Concrete Dam Flood Monitoring

Hydraulic Jacking System Testing

AGRICULTURE

Tractor PTO Torque Testing

Silo Grain Dispensing

Poultry Feeder Monitoring

WTS Equine Bridle Tension System

BTS Equine Bridle Tension System

Livestock Weighing System

Tractor Linkage Draft Control

Chicken Weighing

Silo Monitoring and Weighing

MEDICAL AND HEALTHCARE

Tablet Machine Hardness Tester Calibration

Dental Handpiece Torque Check

Interventional Guidewire Quality Inspection

Tablet Hardness Testing

AEROSPACE AND DEFENSE

Space Dock Capture Ring Force Testing

Aircraft Yoke Torque Measurement

Aircraft Screwdriver Fastening Control

Landing Gear Joint Testing

Aircraft Engine Hoist

Rescue Helicopter Hoist Test

MARTIME

Mooring Quick Release Hooks (QRH)

Commercial Fishing Wire Rope Testing

Mooring Line Tension Testing

Crane Block Safety Check

Crane Capacity Verification

Crane Force Regulation

We would like to send a special thank you to our illustration and design team of Lauren O’Hagan and Scott Whitworth for all their work in creating this array of illustrations, along with a special shout out to Ken Bishop and Keith Skidmore that help us create all these application stories.

What’s new in 2022? Stay close to our Interface IQ Blog and watch our updates on the homepage and solutions for new inspirations and unique examples how engineers and product designers are thinking about using our sensors,

Interface Supplies Agriculture Industry with Sensor Technologies

The global agribusiness industry is estimated to be $5 trillion and growing rapidly. The Association of Equipment Manufacturers (AEM) notes that agriculture innovators and product development are contributions to quality of life, economic growth, employment, and environment in a big way. Interface is proud to be a supplier of sensor solutions, from load cells to instrumentation, to the agriculture industry.

Any time you are manufacturing tractors, self-propelled harvesting combines, robotics, silo structures, monitoring technologies and other equipment used for crop production and farm animal management, test and measurement has an important part. T&M is essential in validating performance, functionality, and safety. Interface load cells, torque transducers, multi-axis sensors, instrumentation and data acquisition systems are essential for these different kinds of agricultural applications. These products can be paired together to ensure efficiency, sustainability, and proper production planning. Interface sensors can also regulate through harsh weather conditions often experienced on a farm such has rain, humidity and unbearable temperatures, both low and high, while still maintaining a high testing and measurement performance.

In the case study Interface Solutions Used in Growing Agriculture Innovation, we outline how our sensors and data acquisition devices are designed to provide engineers with high-quality force and torque data to monitor and confirm the design and in-action processes of a wide variety of equipment. Interface products are ideal for manufacturers that develop agricultural machinery. Load cells and torque transducers, as well as DAQ and instrumentation solutions provide accurate force and torque data to monitor and confirm the design and in-action processes. This applies to a wide variety of agriculture equipment used to push, pull, lift, contain, and move things ranging from seed to cattle. To perfect these inventions and ensure safety, Interface sensors play a pivotal role.

If you would like to dig into a series of use cases that for the agriculture industry, we’ve included links below:

Interface Helps to Move Agriculture Innovation Forward

The agriculture industry is the backbone of most economies, as food production and farming are essential to everyone’s existence around the world. Advancements and innovations in this market are core to growing a sustainable food supply as well as for safety and productivity management across the agriculture supply chain. Interface is proud to support a range of customers developing innovative sensor-based tools and equipment used in the field.

As a complete solutions provider, we provide standard and engineered to order measurement products that are designed for modern agricultural testing projects and as components for OEMs. Our Interface expert application engineers can also help in the design of customized solutions for all types of applications using our products in harsh environments, for material handling, within complex agricultural machines, and for extreme weather conditions, and engine testing. These are typical use cases that rely upon the quality, accuracy and reliability of measurement solutions from Interface.

Our customers are in a range of agriculture submarkets, from heavy machinery to food production. The common products Interface supplies to these segments include our precision load cells, torque transducers, multi-axis sensors and miniature load cells, along with the popular tension links, load shackles, and wireless instrumentation. We also provide advanced sensor technologies and digital monitoring equipment for agricultural-based manufacturing, farm and field management, inventory monitoring, equipment testing, livestock weighing and ranching, as well as food processing and grain monitoring.

In the application use cases below, we provide a few examples of agricultural solutions that are using various Interface force measurement products.  To review a larger series of applications, visit our Interface Agriculture Solutions here.

Silo Monitoring and Weighing

For customers who need to weigh and monitor the content inside their silos, Interface can offer our A4200 Zinc Plated or A4600 Stainless Steel Weigh-check Load Cells, paired with 1280 Programmable Weight Indicator and Controller. Using these products, the customers can monitor the amount of content by weight in their silo. In this application example, the customer was provided a customizable solution to monitor and weigh their silo. Results from the 1280 Programmable Weight Indicator and Controller were sent to the customer’s control center. Read the entire application note here.

Tractor Linkage Draft Control

A large commercial farmer group wanted to measure to measure the forces applied on their tractor’s draft control, between the tractor and any linked-on attachments. Measuring the force will help the farmer be able sense any strains on the hitch of the tractor and will be needed to apply any specific settings to the draft control when the tractor encounters rough terrain. Interface supplied a WTSLP Wireless Stainless Steel Load Pin, which is a wireless load pin that can be installed directly in the hitch, replacing the normal shear pin of the tractor. Force results are transmitted wirelessly to the WTS-BS-4 USB Industrial Base Station, where the farmer can view the results on their PC computer or laptop with the supplied WTS toolkit. The customer can also view results on the WTSBS-1-HS Handheld Display for Single Transmitters in real-time. Using these products, the farmer can determine the specific draft control settings for their tractor. Read more about the tractor application here.

Poultry Feeder Monitoring

A customer wanted to monitor the motor that operates their poultry feeders. The poultry feeders must give out an equal distribution of feed per poultry house. We provided a solution using the T5 Standard Precision Pedestal Mount Shaft Style Rotary Torque Transducer, with the speed and angle options, which will be attached between a poultry feeder and a motor with Interface’s couplings. Torsion measurements can be graphed and logged sing the 9850 Torque Transducer and Load Cell Indicator. With this solution, the customer was able to monitor their poultry feeders and ensure that every feeder got the same amount of food distributed to it.

Interface load cells, torque transducers, and data acquisition systems are ideal for a wide variety of agricultural applications. These products can be paired together to measure and ensure efficiency, sustainability, and proper production planning. Interface products can also regulate through harsh weather conditions such has humidity and unbearable temperatures while still maintaining a high testing and measurement performance. Our custom solutions application engineers will work alongside you to create the most effective and efficient solution based on your needs if standard does not fit your exact requirements. Read more here.

To check out additional application examples related to the agriculture, and other industries, please visit our website at www.interfaceforce.com/application-notes/.  Be sure to check out these great new farm applications.

LIVESTOCK WEIGHING

 

CHICKEN WEIGHING

 

EQUINE REIN TESTING

Testing the Reins

Think of nearly any piece of hardware, especially those with moving components, and chances are a force measurement device was used in its development and testing.

Interface supplies load cells, torque transducers, load pins, tension links, and data acquisition devices utilized in testing hardware components for automobiles, drones, rocket engines, medical devices, bridges, watercraft, and everything in-between including for horses.

The applications for our products grow broader every year, so much so that we are rarely surprised with the ingenuity and innovation abound. There are no limitations, including in the equipment utilized in core agriculture markets, which comprises of products used in the equine industry.

In one customer’s project, were able to provide valuable sensor technology for a test and measurement project for products used with horses. Included below is a brief preview of the two new applications notes we developed based on the specific requirements for this equine industry design.

A customer came to Interface needing to quantify the poll pressure on the bridle of a horse. We created a solution using both a Wireless Telemetry System (WTS) and a Bluetooth® Telemetry System (BTS) Equine Bridle Tension System, with two SMA Miniature S-Type Load Cells in both the line of the reins and that of the cheekpiece on one side of the horse to study the dynamic response of the cheekpiece tension to rein tension in the ridden horse. Utilizing the WTS or BTS, the valuable data can be displayed and recorded in real time.

Within the real experimental system these sensors were used to test the tension resulting from the rider’s hands, the horse’s mouth and the bit, the elasticity of the equine mouth provides a “floating” fulcrum and a potential source of time-lag and decoherence between the dynamic rein and cheekpiece tensions. Because the cheekpiece is directly attached to the headpiece, we we’re able to assume that forces seen in the cheekpiece are those that are applied to the poll of the horse.

Want to learn more about this agriculture industry solution?  Be sure to read the Equine Industry WTS and BTS Bridle Tension System application notes.

Load Shackles 101

A load shackle is a u-shaped, load-bearing connecting device designed to be used with a removable pin. Load shackles can be used in a number of different rigging and load securement applications to provide sensor technologies in the connection of different types of lifting slings, chains or ropes to an object or to each other.  A load shackle is essentially the installation of a load monitoring pin into the shackle body allowing you to replace existing rigging hardware with a load cell for force measurement and weighing data.

Load shackles are rugged in design and are used to provide accurate and reliable measurement of tensile loads, as well as support applications for harsh and challenging environments. The industries that most regularly take advantage of our load shackles include industrial, aerospace and defense, agriculture, and construction. Applications for lifting, moving and weighing objects can be monitored as well as optimized for performance using load shackles. They are often designed into engineered structures or for use with cranes, winches or other robust lifting mechanisms.

Interface offers a wide variety of load shackle designs for different environments and force measurement needs, ranging from 2.2K to 2205K lbf. Our load shackles come in both cabled and wireless, as well as environmental resistance options including flameproof and IP67. Visit our overview here.

Load shackles come in many standard shapes and sizes, including customization options to meet a specific design or use requirement. Some of our shackles are exclusively designed to meet the needs of applications in hazardous environments like the oil and gas industry, or marine industry where they’ll be submerged in water during testing and for continuous use, or in areas with high heat and flames. Some of our most popular load shackles are listed below:

WTSSHK-B Wireless Crosby™ Bow Load Shackle  – Suitable for use in a wide range of industrial and marine weighing applications, these load shackles are robust, reliable and easy to install. The unique telemetry housing is manufactured from tough high-performance polyamide resin making it strong yet light, resulting in a better-balanced load shackle when compared to others available on the market.

ISHK-B Bow Type Crosby™ Cabled Load Shackle – The Interface range of ISHK-B load shackles are designed for lifting and weighing in rugged or harsh environments, including submersible applications. The shackle pins are forged from high tensile stainless steel to 6.5 MT (14.3K lbf) and high tensile carbon steel from 9.5 MT (20.9K lbf), and are machined to an exacting specification. The basic shackle uses the Crosby G2130 (1 to 25 MT / 2.2K to 55.1K lbf), G2140 (40 to 120 MT / 88.2K to 265K lbf) and GN Rope H10 (150 to 1K MT / 331K to 2205K lbf).

Flame Proof Bow Type Crosby™ Cabled Load Shackle – The Interface range of flameproof load shackles is designed for lifting and weighing in rugged or harsh environments, and also meet the requirements for operation in Zone 1 and 2 hazardous areas. The shackle pins are forged from high tensile stainless steel and are machined to an exacting specification. The basic shackle uses the Crosby G2130 (1 to 25MT or 2.2K to 55.1K lbf) and G2140 (40 to 400MT or 88.2K to 882K lbf) series.

Load Shackle Application:

Load shackles are commonly used in the construction industry to measure heavy machinery. For cranes outfitted with a lifting attachment such as a claw, a tension sensing load shackle is used on the pulley mechanism to measure the weight lifted by the crane. The tension sensor can provide real-time data to the construction crew to help monitor the lifting process and provide the operator with the information necessary to refrain from lifting weights that are too heavy for the crane to handle. If the claw arm lifts more than the crane is able to withstand, the attachment could break off, or worse, the crane could topple over.

In a recent example, Interface’s customer used a WTSSHK-B Wireless Load Shackle connected to load-bearing strings and a WTS-BS-1-HA Wireless Handheld Indicator to gather data. The customer was able to successfully lift and read the weight (wirelessly) on a handheld display while the material was being relocated.

Learn more in this product video

To learn more about our wide variety of load shackles and their many applications, please contact our application specialists today.  You can see all of Interface’s Load Pins, Load Shackles and Tension Links here.

This post is part of our Interface 101 series where we provide a basic overview of the wide variety of product lines we offer here at Interface. In this series, we explain our force measurement product line and its benefits and then provide a few examples of our product’s in real-world situations. Here are some of our other popular 101 posts.

 

Interface Forms Partnership with Manufacturers’ Representative Hill and Company

In a move that expands Interface’s ability and expertise in serving our customers across a wide range of industries in the Midwest, Interface today announced a new partnership with manufacturers’ representative Hill and Company.

Hill and Company brings more than 85 years of experience and expertise working with OEMs and other customers in the HVAC, computer, agriculture, defense, aircraft and electronic equipment industries to help solve technology-related challenges.

Based in Kansas City, Missouri with an expansive Midwest presence, the company will provide sales support for Interface, the leader in force measurement solutions, across Missouri, Kansas, Iowa, Nebraska and Southern Illinois.

“Interface has long been known as a premium provider of the most accurate and reliable force measurement equipment in the industry,” said Ed Hill, president, Hill and Company. “We’re thrilled to have the opportunity to sell Interface products across the many industries we represent. Our history in the Midwest serving a wide variety of manufacturing operations, combined with our ability to bridge the gap between customer needs and products, will ensure our partnership with Interface remains long and mutually beneficial.”

Hill and Company was founded in 1933 by Nathan Hill. The product lines the company sells includes a wide range of electronic and software solutions, including electronic controls, circuit boards, thermostats, flash storage, motors, transformers, power supplies, relays, and wireless software. Its lineup will now include more than 36,000 force measurement products, services and custom solutions from Interface.

Hill and Company will focus its efforts for Interface on leveraging new and existing relationships with OEMs and other customers across the Midwest to offer force measurement solutions that meet their evolving needs for test and measurement, sensor technologies and components.

Hill and Company has built its reputation with long-standing in the region on consistency, reliability and a wealth of knowledge related to technology solutions to addresses their most complex challenges. Interface welcomes Hill and Company to our tightly-knit global sales network, and look forward to working with them and their customers to deliver value, experience and expertise in the form of highly reliable and accurate force measurement solutions.

To locate a representative or distributor of Interface products, click here.

 

Interface Solutions for Industrial Markets

The industrial market is vast. The industry classification covers everything from manufacturing and assembly to mining and agriculture. The highly regulated environments involved in industrial applications often require advanced equipment and technologies for product design and development, as well as after market performance management. Force and torque products are critical sensor components used in industrial applications.

Interface has been a partner to industrial customers for more than 50 years. We engineer, build, and supply force and torque sensors and acquisition devices designed to provide industrial engineers and manufacturers with high quality data that monitors and confirms the design and in-action processes of their equipment. Applications for industrial markets involve everything from heavy machinery to weighing solutions. The accuracy of these devices is critical to high-quality outcomes, low-costs and most importantly, worker safety.

INDUSTRIAL APPLICATIONS 

An example of an industrial process that requires an accurate force sensor is a crane application used in lifting heaving objects. Interface engaged with a customer who needed to measure the lifting capabilities of a crane using an Interface load shackle. The purpose of the shackle was to ensure the crane wasn’t lifting more than it could handle, putting worker safety at risk and potentially damaging the machine.

Interface model WTSSHK-B Wireless Load Shackle was connected to a crane load string to measure forces. A model WTS-BS-1-HA Battery Powered Handheld Display was used to wirelessly receive load information and display results. Using this solution, the customer was able to successfully measure lifting and reading weight wirelessly on a handheld display while the crane was in action.

Another great example of the industrial industry’s use of force applications can be seen in manufacturing automation. One of the growing trends in marketing automation is the use of robotics to replace repetitive human tasks. Robotic arms are often found on assembly lines and they carry out a single task over and over. If the robotic arm isn’t properly calibrated, it can ruin an entire production line and lead to significant losses. To qualify the accuracy, many OEM’s use load cells and torque transducers to continuously measure the intricate movements of a robotic arm.

One Interface customer used a robotic arm to close packaging on a production line. If the arm wasn’t accurate, it could apply to much force and crush the packaging or not close the packaging as intended, leading to losses in shipping.

Interface supplied a 6-Axis Load Cell with a model BX8 Data Acquisition and Amplifier System. The Interface Multi-Axis 6-Axis Load Cell was able to measure all forces and torques on every axis and the BX8 8-Channel Data Acquisition System was able to log, display, and graph these measurements while sending scaled analog output signals for these axes to the robot’s control system.

READ MORE HERE: FORCE MEASUREMENT IS REDUCING WASTE AND AUTOMATING THE CONSUMER PACKAGING INDUSTRY

Another consideration for specialized industrial applications is in harsh environments. There are hundreds of thousands of engineers and manufacturers that spend their days working in these environments. Whether its operating inside of facilities with large machines and intricate moving parts, working hundreds of feet in the air repairing a bridge, or deep within a mine shaft, these professionals put themselves in danger every day by the nature of their work. As engineers and manufacturers, many of us are also tasked to solve for safety challenges and keep these professionals protected in any environment.

One of the ways we contribute to industrial safety is with the development of our Interface Ex Rated Load Cells, also known as Interface Intrinsically Safe Products. These specialized load cells and force measurement solutions are designed and manufactured so that the materials and electronic components are safe for use in hazardous gas and dust environments when installed per applicable installation instructions. These components are designed for those applications found in dangerous environments in particular industries like oil and gas, mining, aerospace, automotive and more.

The applications for industrial vary widely because the industry is diverse. Interfaces designs and manufacturers force and torque products for hundreds of different industrial use cases and applications every year. Our team of engineers can even create custom solutions for new and innovative industrial requirements. Included below are examples of some of the products typically used by our industrial customers.

  • 2400 Load Cell Series – The 2400 is a stainless-steel load cell designed for applications requiring a hermetic seal for use in general industrial applications.
  • 3200 Load Cell Series – The 3200 precision stainless steel load cell series has all the features of the Interface Model 1200 LowProfile® (one of Interface’s most popular products) and in addition it is stainless steel and hermetically sealed for harsh applications.
  • SSMH Load Cell Series – Model SSMH S-type load cell provides a suitable force measurement sensor for applications in coal mining and transfer and other heavy industries where explosive dusts and environment conditions are potentially explosion-hazard rated. SSMH capacities available that provide intrinsically safe certification.
  • Stainless Steel Load Buttons – Interface’s load button load cells are designed for customers who require the measurement of forces in a very confined space. They are designed to provide the most accuracy in as little space as possible.
  • 5400 Series Reaction Torque Transducer Series – Model 5400 series features a rugged flange-style designed with thru-holes, low deflection, high torsional stiffness and the ability to withstand large overhung moments.
  • Wireless Telemetry System (WTS) – High accuracy, high quality measurement is interfaced with simple yet powerful configuration and monitoring software. The WTS gives sensor manufacturers and integrators the complete flexibility to build their own sensor modules around it. The system easily replaces wired systems, reducing installation and maintenance costs.

These are just a few examples of Interface applications notes and products designed for industrial applications. For more information on Interface solutions design for the Industrial industry, contact our experienced application engineers.