Interface force measurement engineers and solution experts host an online discussion focused on products used to withstand one or more conditions related to temperature, cycling, moisture, environmental stresses. Learn about Interface’s stainless steel load cells, environmentally sealed options, submersible test and measurement products, enclosures, wireless capabilities, load pins, intrinsically safe products. We detail solutions used for all types of applications used in industries that include medical device, aerospace and defense, industrial automation, infrastructure, maritime and general test & measurement. We discuss sensors models, capabilities, features and FAQs. We dive into use cases, tips, measurement know-how and OEM products.
Interface is the largest producer of load cells defined by a particularly important core differentiator. The Interface difference is precision.
How do we maintain this standard of excellence? Interface is directed by our foundational 4-pillars for success: quality, service, accuracy, and innovation. This applies to anything and everything that we do, including manufacturing premium force measurement products, engineering and design, custom solutions, providing calibration and repair, and in our commitment to service.
Interface has long been known for providing accuracy-based sensor technologies, innovative solutions, engineering excellence and quality products that our customers trust. We have detailed our breadth and depth of capabilities and differentiators for our products that are designed to serve customers across a growing number of industries.
In our online capabilities statement, you can find:
- Interface differentiators
- Interface core products and expertise
- Industry NAICS and PSC Codes
- Interface’s Company Snapshot
Our customers around the world are innovators, market leaders, boundary-breaking leaders who are finding ways to do things differently, make things safer, improve products and create new solutions, all through the measurement of force. We provide solutions for test and measurement, as well as OEM. This includes companies in aerospace and defense, automotive and vehicle, medical devices, energy, industrial automation, entertainment and amusement, agriculture, maritime, infrastructure, and equipment manufacturing.
As the world’s trusted leader in force measurement technology, design, and manufacturing, it is important that we guarantee the highest quality performance of load cells, torque transducers, multi-axis sensors, wireless telemetry, instrumentation, calibration and more. To do this, it is the Interface people, technology, manufacturing, engineering, and force measurement solutions that make the difference.
Here are just a few of Interface’s key differentiators and capabilities:
- PROPRIETARY STRAIN GAGES: We make our strain gages and assemble them in the same building that our final sensor testing is performed in-house to ensure the quality and accuracy.
- THE STANDARD: Interface is the standard for all load cells. Since 1968, our LowProfile® load cells have been used throughout the world because of their accuracy and dependability.
- CALIBRATION: Our trademarked Gold Standard Calibration System is the industry ‘gold standard’ for test and measurement.
- SYSTEMS: Interface is the only major load cell company offering a comprehensive system for customers to calibrate their own load cells.
- CERTIFICATIONS: Every load cell we make is individually calibrated and tested through a series of performance tests before it leaves our facility.
- STANDARD, ENGINEERED-TO-ORDER AND CUSTOM: We design and build our force measurement solutions, delivering the broadest variety of available options in the industry.
- TEAM: Our team is an extended network of professionals that design, build, administer, sale to, and support our customers with the best force measurement solutions that fit their exact requirements based on expertise and experience.
You can see all the Interface differentiators in our capabilities statement.
We are proud of the Interface brand, our five-decade legacy as a leader in the industry and fact that we are a women-owned manufacturing company. We guarantee our products quality because every employee and partner take pride in our work. It is our dedication to deliver on our promise.Capabilities-Statement
Interface is a preferred supplier of precision force measurement solutions for the aerospace industry and our products are frequently used to help perform critical testing on all types of commercial, industrial, and military aeronautical vehicles.
During the engineering and manufacturing of all types of aircraft, static testing is commonly used to validate designs and components, measure assembly and affirm performance and regulatory requirements. Accuracy and reliability of any type of sensor and instrumentation used during these tests is vital to the testing programs and ensures the safety for pilots, passengers and the public at large when these vehicles take flight.
What is a static test?
Static testing is a type of structural test which allows engineers to analyze an aircraft’s structural integrity while grounded. This is a useful part of the testing process before taking flight, which helps speed up the certification process as it does not require a completed and fully functional aircraft through the entire manufacturing process for aerospace vehicles.
How does Interface place a role in static testing for aircraft?
Our force measurement solutions such as precision load cells and torque transducers play an important role in static testing as force analysis results are used in nearly all structural tests. Interface manufacturers both off-the-shelf and custom solutions that are used by leading part and aircraft manufacturers. These sensor products are used on a static test stand to test frame structure integrity, endurance, and life cycles, with the goal generally being to validate aircraft design and ensure specified criteria are met. The strict accuracy is necessary because in aerospace, every micrometer and gram make a difference in both the performance and safety of an aircraft design.
Static Testing Applications for Airplane Jacking System and Jet Engine Thrust Tests
In the new Airplane Static Testing case study, we have detailed two application examples and how Interface products are specifically used in in static testing of aircraft. These examples demonstrate how our products are applied and utilized for testing an airplane jacking system and provide a solution for a jet engine thrust test.
In the airplane jacking system static testing application, our WTS 1200 LowProfile® Wireless Load Cells are placed on jack points measuring weights and forces on an aircraft. Our advanced Wireless Telemetry System provided instrumentation to capture real-time data, such as the individual load cells attached to each jack point, or any set alarms that may go off if it has exceeded a certain amount of force.
For the jet engine thrust static testing, Interface’s 1000 High Capacity Fatigue-Rated LowProfile™ Load Cell was best suited for this static testing. The load cell reacted to the thrust forces produced by the jet engine and the signals were collected and recorded to create a “thrust curve” of the engine.
To read the Airplane Static Test case study it in full, go here.
To learn more about the many ways Interface can serve the aerospace industry with premium force products and total solutions, watch this video to see the types of products we supply for static and other test and measurement programs in this industry.
Aerospace and Defense Case Study
The most common uses of force measurement in OEM (original equipment manufacturer) applications are when a force sensor is designed into a product that will be produced at mid to high volumes and provides real-time force feedback on certain product functions in use. Utilizing sensors as a feature enables data acquisition over time to monitor forces and understand how those forces effect product efficiency, safety, quality or all of these performance metrics. This ultimately is used to design a better product, in the current state and for future enhancements or to know when a product is performing best or risks breaking down.
Did you know that there is another application of force sensors in OEM applications that is playing a large role in the factory of the future? This is when we turn an active component into a sensor and use that data to create automated actions. This solution is used when there is a desire to take a moving component within a system and make it smarter, ultimately allowing it to make data-based decisions on its own.
For example, the manufacturing industry is using force sensors on machines within a production line that are responsible for picking components up for visual inspection. The sensor is integrated into the grabbing component and can tell the machine the exact force to use when picking up the component as not to damage it. This is a critical capability when dealing with expensive and delicate components that can break under too much force. In the past, a force measurement sensor would have been used only to test this functionality. When the sensor is designed directly into the machine, the user can both test beforehand and monitor and automate processes in real-time.
The need for this type of capability is growing rapidly amongst manufacturers across a wide variety of industry including aerospace and defense, industrial, medical, automotive, industrial automation, assembly and more. To further outline the potential for these types of solutions, Interface developed a new white paper that details how sensor solutions for OEMs work with specific examples of the benefit of turning an active component into a sensor.
Included below is a brief intro to the recently released white paper. Get your copy by clicking on the link here. Additionally, if you’re interested in learning more about Interface solutions for OEM applications go here, or call us to speak to our OEM application experts at 480-948-5555. Ready to get started, let us know how we can help here.
WHITE PAPER EXCERPT
OEM SOLUTIONS: TURNING AN ACTIVE COMPONENT INTO A SENSOR
The age of industrial automation and big data is upon us. Manufacturers that fall behind in equipping their facilities and products with innovation that allows for automated processes, remote monitoring and better efficiency through technology, will quickly fall behind. This is due to the fact that automation helps to significantly improve process quality because it eliminates human error. It also creates long-term cost savings by speeding up several processes, or by helping to monitor products in use and in real-time to optimize performance and stability over time through better data collection.
Get your copy of the white paper to read more.
Special note, contributors to the white paper are Interface and sensor engineering experts, Brian Peters and Rob Fuge.
Additional Resources for OEM
Interface has developed highly innovative force measurement solutions for a variety of complex and highly regulated industries. These industries require the most accurate and reliable test and measurement equipment on the market because bad data and unknown variables can spell disaster. This fact has never been truer than it is in the aerospace and defense sector.
For our worldwide customers in aerospace, Interface supplies a variety of sensor solutions, including load cells, tension links, load shackles, wireless instrumentation and more. And Interface is a proud supplier to some of the world leading manufacturing aircraft, spacecraft, military, and defense organizations such as the U.S. Government, NASA, Lockheed, Northrop Grumman, Raytheon, Bombardier, Embraer, Boeing, Airbus Gulfstream, Cessna and more of the world’s most prominent (and well known) rocket builders.
To further highlight our work in the aerospace and defense industry, we’ve also put together a case study outlining, in detail, some of the specific applications in which force measurement sensors can be used. The case study dives deeper into three specific applications highlighting the products used for aircraft wing fatigue, aircraft engine hoist, and parachute deployment and deceleration testing.
As a premier partner to these and many other leading global aerospace and defense companies, we’ve seen a lot of high-profile applications which require both off-the-shelf and custom manufactured force solutions. Our engineers and application experts partner with our customers to ensure they get the product that fits the exact requirements, weather it’s a submersible sensor or built for extreme compression and fatigue condition tests.
Our precision load cells have been used on thousands of different projects, both big and small. From aircrafts to ground vehicles and infrastructure, here are a few examples of the projects we’ve supplied various load cells, from jumbo to mini, various torque transducers, multi-axis sensors, customized load pins and as well as wireless telemetry testing systems:
- Rocket structural testing
- Fuselage assembly and testing
- Aircraft and wing fatigue testing
- Static structural testing
- Helicopter hoist testing
- Landing gear drop tests
- Parachute testing
- Landing gear shear pin tests
- Aircraft lift equipment
- Tire tests
- Jet engine thrust stands
- Production positioning equipment monitoring
- Space station docking simulator
- Aircraft engine hoisting
- Yoke control monitoring, yoke feedback and yoke return
- Brake testing and onboard force feedback
- Autopilot control and load verification
- Wind tunnel force vectors, balance characterization
- Aircraft assembly riveting equipment
- Reduced gravity simulations