One of the most enjoyable aspects of being a world-class manufacturer is when we’re able to work with customers on a custom solution that meets their unique and mission-critical needs. Custom solutions can be anything that’s needed from a customized sensor component to a complete custom system. One custom solution that is gaining popularity for its mobility, ease of use and wide variety of application options is what we call, testing systems in a box.
We have developed these unique all-in-one testing systems that combine force measurement sensors, transmitters and data display devices all together in a transportable case. The benefit for customers is that every aspect of this type of mobile test and measurement system is enclosed in the box and can be brought to remote testing locations along with a testing rig and computer. The wide variety of configurations also allow Interface to develop a test system for virtually any mobile requirement. Think of it as on-the-go testing that is flexible and adaptable to the test environment.
When our customer wanted to perform force tests on a helicopter, we developed a mobile force measurement system that was put together in a ruggedized case to match the environmental conditions of the testing locations. The custom system included Model 9890 Indicators alongside SSM Fatigue Rated Load Cells. The case also featured rechargeable batteries for continuation of testing in remote locations. With this solution, the customer was able to easily perform their force tests while remaining independent of any confined lab or testing facility. They had a testing system that was completely versatile to the mobility requirements of test engineers.
AIRPLANE JACK POINT TESTING
Interface developed a unique test system for an airplane jack testing solution. Once again, we put together a full system in mobile cases that included our precision LowProfile Load Cells, nearly 20 wireless transmitters, and a graphical display with visual alarms to read the output at each jack point. This allowed the customer to measure the forces at all jack points on a plane from front to tail and both wings. The testing system was created to be portable and provide constant feedback through the hardware and instrumentation via wireless signals.
MULTI-AXIS SPRING TEST SYSTEM
The final custom solution we are highlighting in this post is smaller in design, but just as impactful for the customer. This system included a 3-Axis Load Cell in a compact box with three indicator panels. The system was used to simultaneously measure both force and moment on a spring and provide the data on the indicator screen. The system was compact, easy to use and simply needed to be connected to the test rig to accurately collect data from the spring.
Mobile test systems provide a massive benefit to engineers and product manufacturers who want to be able to collect accurate and reliable data on the go and not be constrained by wires and large heavy solutions. Test systems enclosed within a box are a great solution for many of these remote challenges, as they protect the equipment and also provide a functional “on-the-go” testing system, anywhere.
As more demands for testing within the actual environment become core to the engineering and design of small and large apparatus, these types of unique solutions from Interface can be customized to capacity and test specifications based on the customer’s needs.
Our experienced engineers and application experts are able to look at specific objectives and present the best components to get the best results. From force and torque measurement sensors to digital instrumentation, wireless and supported by batteries, we can build the custom components to be enclosed in a case that is an all-in-one testing system or design the solution to put into an existing configuration. Taking advantage of our expertise, we work together with our customers to develop the right solution that fits their exact requirements.
Be sure to watch, “Making the Case for Custom Solutions” to get more insights on customization considerations and options when you partner with Interface Custom Solutions.
To learn more about Interface’s custom solutions and explore options and possibilities in building your testing system, go here to contact us to get started.
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