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Interface Instrumentation Definitions

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The new Interface Instrumentation Selection Guide is a great way to get started in choosing the right instrumentation for your next project or lab. To serve as additional resources, here are key instrumentation definitions that can also help you make the best decision regarding the type and model of instrumentation that will work best with your sensor.

Instrumentation Selection Guide Definitions

Excitation
A Wheatstone bridge-based sensor, such as a load cell, requires excitation voltage to operate. The excitation voltage is typically 10V; however, many instruments supply lower voltage, an 2.5V, 5V, and others. Since these sensors are ratiometric, Interface instrumentation devices are designed to pair with these types of sensor products.

Signals
The output signal from a load cell is expressed in terms of mV output per V of excitation, at capacity. For example, a 100 lb capacity load cell rated for 2 mV/V output will have 20mV output at 100 lb, when excited with 10V. Because the output signal is directly affected by input voltage, it’s important to maintain a stable excitation voltage, which our instrumentation does.

Signal Conditioners
A signal condition provides stable excitation voltage to the sensor and amplifies the low-level sensor signal to a high-level output such as +/-5V, +/-10V, 0-20mA, 4-20mA, 0-5V, or 0-10V.
Many of our products include filtering, which can help reduce noise in the output signal.

Data Acquisition Systems
A complete data acquisition system consists of DAQ hardware, sensors and actuators, signal conditioning hardware, and a computer running DAQ software. Interface provides DAQ instrumentation that are ideal for completing a sensor-based system. Many data acquisition systems require high-level inputs such as +/-10V and don’t work very well with low level mV signals. Interface instrumentation solutions do work well with DAQ systems. The DAQ doesn’t necessarily supply a stable excitation voltage like the Interface sensors do.

Interface Modules
An interface module converts the low-level mV/V sensor signal to a digital format that can be transmitted to a computer, (PC or laptop). Popular interface modules provide USB, wireless USB, or Bluetooth data transmission. Software is normally provided and allows data display, logging and graphing. The interface modules are commonly used when data needs to be logged to computer and you are not using an existing data acquisition system. The interface module advantages over standard data acquisition is ease of use and they are normally plug-n-play. Considerations when selecting this type of instrumentation include bit resolution, number of channels, sample rate, software features and type of output.

Indicators
Interface indicators provide stable excitation voltage and converts the sensor signal to a digital display. Commonly available features include analog or digital output, selectable digital filtering, peak and valley monitoring and set point outputs. Things to consider when selecting an indicator are internal sample rate and update rate of analog output.

Wireless Telemetry System (WTS)
Wireless is very popular today. Interface’s Wireless Telemetry System is easy-to-use providing wireless data communication between a load sensor and a receiving indicator. The WTS is capable of receiving multiple inputs and is fully compatible will all Interface force sensors. The WTS comes calibrated, tested and ready-to-run. The charge lasts up to three months using AA batteries.  You can see the complete WTS and Bluetooth Telemetry System comparison here.

When selecting the type of instrumentation you need to pair with your measurement device, some additional things to consider are power supply requirements, amount of filtering, fixed or adjustable filtering, input range, scalability and zero adjustment range. Our instrumentation can accommodate these requirements. To get started on picking the instrumentation solution that fits your requirements, go to the Interface Instrumentation Selection Guide.

We’ve provided a quick visual reference of Interface’s instrumentation types and correlating models.

All Interface Instrumentation product details are listed by product model name. You can find product specifications, as well supporting datasheet for each product by going here.

 

Additional Resources

Instrumentation Analog Versus Digital Outputs

Introducing New Interface Instrumentation Selection Guide

Advancements in Instrumentation Webinar Recap

Recap of Inventive Multi-Axis and Instrumentation Webinar

Recap of Instructional on Instrumentation Webinar

Digital Instrumentation Brochure

Instrumentation Brochure

 

Auto Industry Applications

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The automotive and vehicle industry has long relied on Interface products and services for accurate test and measurement programs and OEM products. Whether they are using our standard or custom load cells, calibration systems, load frames, multi-axis sensors or specialized torque transducers like AxialTQ, the applications uses for our quality sensor technologies are diverse in this sector.

Our team of solutions application experts recently put together three application notes that detail how automotive manufacturers, test labs and vehicle product engineers are utilizing our quality force measurement solutions.  Here is a brief summary of each app note.

Lug Nut Assembly Torque Application

T31 T32 T33 and T34 Spindle Style Rotary Torque TransducersThis application addresses the need to increase productivity for automobile wheel installation, while ensuring that the lug nuts are installed to the proper torque values for safety purposes. The solution from Interface was centered on the model T33 Spindle Style Rotary Torque Transducer for use in customer’s wheel installation assembly machine. These reliable and durable transducers come standard with +/-5VDC analog output for torque measurements and a 360 pulse, 2-track encoder for speed and angle measurement with simplified installation. In this application, the customer was able to perform five simultaneous torque measurements during wheel installation in seconds. The T33 Spindle Torque Transducer provided a signal torque and TTL for angle measurement back to customer’s control system so proper values could be applied and recorded.

SEE THE LUG NUT APPLICATION APPLICATION DESIGN HERE.

Fastening Work Bench Application

This application was used to increase productivity by creating a fastening work bench for screw installation with related data collection. The increased productivity would come through the use of automated tooling and torque transducer measurements resulting from an organized and efficient process. Interface supplied a model T15 Hex Drive Style Rotary Torque Transducer with integrated USB output for this project. USB output is used to measure and record torque, rotational speed and angle. The customer was able to utilize the industrial automation robotic functionality efficiently with many different screwdriver bit types with ease of installation due to the quick release feature of model T15.

SEE THE FASTENING WORK BENCH APPLICATION DESIGN HERE.

Bluetooth Brake Pedal Application

Testing engineers are able to utilize advanced connectivity and communication technologies to advance testing. For this specific application, the customer needed to measure brake pedal force when the pedal is pressed during vehicle testing. As the pedal is pressed, force is measured by the BPL-300-C Brake Pedal Load Cell. Results are transmitted by the BTS-AM-1 Bluetooth Low Energy (BLE) Strain Bridge Transmitter Module to the BTS Toolkit Mobile App and displayed on a mobile device. The customer objective has been achieved when a brake test was executed the force measurement was simultaneously displayed and graphed for examination in real time in the tested vehicle.

SEE THE BLUETOOTH BRAKE PEDAL APPLICATION DESIGN HERE

You can see more solutions for the automotive and vehicle industry here.  Need to talk to our application engineers, distributors or representatives, click here to contact us. You can find more Interface application notes here.

Interface Bluetooth Telemetry System Provides Measurements Viewable on Mobile Platforms

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The new Interface Bluetooth Telemetry System features a free iOS and Android app to allow users to view data from multiple sensors in real-time on a smartphone or tablet.

Providing its customers with a more accessible solution for viewing and downloading force measurement data, Interface has introduced its new Bluetooth® Telemetry System (BTS) solution. At the heart of Interface’s BTS solution is the powerful Bluetooth Low Energy (BLE) strain bridge transmitter module that provides access to high-quality measurements on a mobile platform such as a phone or tablet. BTS features high measurement resolution, simple integration into iOS and Android Apps, achievable ranges of up to 90m line of sight, extended battery life and the ability to view data from multiple sensors all at once.

“Interface is well-known in the industry for accuracy, and the BTS combines precision with innovative Bluetooth technology to provide the most user-friendly experience possible. The ability to receive critical data in real-time will greatly improve our customer’s product development efficiency in the digital age.” Joel Strom, CEO at Interface

The BTS features high measurement resolution, which produces a noise-free resolution of 1 in 92,000 counts (16.5 bit) when used with a 3mV/V sensor and 1 in 184,000 counts (17.5 bit) when used with a 6mV/V sensor. The system also allows for advert format and encoding as well as details on connected services to facilitate simple integration of the device within custom apps for OEM applications.

The BTS free iOS and Android apps are available for download and enable users to create dashboards with varying degrees of detail based on application requirements. The BTS sensor data output can be visualized on mobile devices with a variety of digital displays, gages, tanks, and charts. Displayed data can be defined as mathematical expressions consisting of readings from multiple transmitters, functions, and constants. The apps also facilitate Interface’s BTS module configuration and calibration.

The BTS solution continues to showcase the growing line of wireless technologies offered by Interface that are used for accurate force measurement. BTS joins Interface’s Wireless Telemetry System (WTS) in the growing demand by manufacturers and integrators who need flexibility and freedom from the restraints of wired systems. The Interface BTS is available now and details of the solution can be found here.

PRESS RELEASE

For more information on Interface and its innovative wireless force measurement solutions WTS and BTS, click here.  You can also compare the solutions in the overview below.  

WTS BTS Brochure

Advanced Testing with Telemetry Systems from Interface

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In product development, flexibility is a crucial facet of creating efficient workflows. Having a diverse set of flexible tools and testing instruments allows engineers and manufacturers to approach their work from a wide variety of angles and environments.

Interface is keenly aware of the growing demand for manufacturers and integrators to have advanced systems that easily replace hard-wired systems, reducing installation and maintenance costs. Based on these needs, Interface offers a variety of off-the-shelf and custom force measurement wireless solutions, in multiple capacities, capabilities, ranges, and dimensions for all types of applications.

Case in point is Interface’s two advanced telemetry systems, the Interface Wireless Telemetry System (WTS) and the new Interface Bluetooth® Telemetry System (BTS). These telemetry systems transmit high-quality data from load cells to single and multiple devices. Both the WTS and the BTS offer a wide variety of benefits, including high accuracy, high resolution, IP-rated enclosures, and multiple configuration options. The quality of Interface load cell performance is fully realized utilizing the convenience of these systems, which are acting as a data bridge between the load cell and a display device.

The WTS and BTS products are designed to provide OEMs, labs, and engineers with flexibility in where and how they conduct product testing using load cells. The WTS was designed for a controlled lab environment or engineering facility with access to Wi-Fi® or ethernet data. The BTS solution was created to allow for field testing in areas with little to no access to the internet. Included below is a more in-depth breakdown of the features of Interface’s industry-leading telemetry systems.

WTS-BS-4 Wireless Base Station with USBWireless Telemetry System (WTS)

The WTS is a high-speed, modular system that allows for data collection from long ranges. It is powerful and easily expandable for measuring multiple sensor types and can connect with up to 100 sensors within a half-mile range. The device is supported by powerful configuration software with data logging and visualization for local or remote access. It comes in a wide variety of different model types, including integrated transmitter models, repeater models, output models, display models and antenna models. It can connect with up to 100 sensors up-to a half a mile range.

To see the range of wireless WTS products, go to /product-category/wireless-telemetry-system.

Bluetooth® Telemetry System (BTS)

The BTS features high measurement resolution, which produces a noise-free resolution of 1 in 92,000 counts (16.5 bit) when used with a 3mV/V sensor and 1 in 184,000 counts (17.5 bit) when used with a 6mV/V sensor. The system also allows for advert format and encoding as well as details on connected services to facilitate simple integration of the device within custom apps for OEM applications. BTS can connect up to 12 sensors to a single mobile device or to multiple mobile devices.

The premium advantage of the BTS, above the long battery life, low cost and mobile apps visualization resources, is its ability to connect directly to mobile devices to collect data on-the-go without an internet connection. This allows engineers to complete field testing in remote locations or hard to access areas. Free iOS and Android apps are available for download and enable users to create dashboards with varying degrees of detail based on application requirements. The BTS output can be visualized on phones and tablets by using digital displays, gages, tanks, and charts.

To learn more about the new Bluetooth Telemetry System (BTS) offered by Interface, go to /products/instrumentation/bts-bluetooth-telemetry-system.

For more information on Interface’s WTS and BTS products read below.  You can access a detailed spec sheet comparing the products along with individual datasheets online by registering online at Interface.com.

WTS BTS Brochure

 

Interface Highlights New Products at the 2019 Automotive Testing Expo

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Interface is showcasing three innovative solutions for advanced test and measurement at the 2019 Automotive Testing Expo that highlight the range of capabilities for the long-recognized leader in force measurement solutions.

The products include the AxialTQ™, as well as Interface’s new Bluetooth® Telemetry System (BTS), Wireless Telemetry System (WTS) and the soon-to-be-released ConvexBT™ Load Button technology.

“The Interface innovations on display at the Automotive Testing Expo demonstrate our continued commitment to advancing technologies utilizing our decades of engineering prowess in force measurement,” said Joel Strom, CEO, Interface. “Our customers will enjoy the hands-on experience they can take part in at the expo.”

The new products feature expanding capabilities and emphasize the future in force measurement. Experts and engineers from Interface will demonstrate AxialTQ’s latest abilities, along with various applications for BTS and WTS. Visitors of Interface’s exhibit will also see a sneak preview of soon to be unveiled ConvexBT Load Button technology.

The revolutionary AxialTQ is the first of its kind in precision wireless rotary torque transducers with simultaneous analog and digital output options that enable real-time control and data collection with high accuracy. With stator and output module mounting flexibility, there are infinite configurations available to meet the various vehicle and industrial testing requirements.

Interface is also be showcasing its advancements in telemetry systems with both Bluetooth and wireless features. Interface’s BTS and WTS solutions enable torque transducers, load pins, load cells, and multi-axis sensors to transmit output to a device, display, PC or other systems. It wirelessly communicates with different types of receivers such as mobile devices, displays, handheld readers, analog outputs, relay modules and computer interfaces for easy configuration of the application.

The new products, along with interface’s industry-leading LowProfile® Load Cells, Mini Load Cells, instrumentation and calibration systems, are on display at the Automotive Testing Expo 2019.

PRESS RELEASE