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Interface 2021 Video Watch List

Interface is committed to providing a variety of online support resources to help our customers and those interested in using our products and services. In fact, we host one of the industry’s largest self-help glossaries of test and measurement technical terms, a detailed technical library, along with a robust troubleshooting guide and access to our famous Load Cell Field Guide.

In our conversations with customers, we know that people like to consume information in a variety of formats. That is why in 2021 we produced a number of new videos to extend our digital library of education and training references.

From product use cases to technical user guides, our team of experts have created 19 new videos in 2021.  The new Interface videos cover a diverse set of topics, including product introductions, industry solutions, animated application notes, use cases, installation tips, and explainers for using Interface software.

We also introduced our new ForceLeaders Webinar Series in 2021. We hosted seven expert-led online events that included product overviews, technical tips, installation support, use cases and FAQs for a number of Interface products and services. Each webinar was recorded and archived on our site, as well as posted on our YouTube channel.

Here is a quick and easy guide to the 2021 Watch List for the latest releases from Interface’s video vault:

NEW 2021 FORCELEADERS WEBINARS

INDUSTRY SOLUTIONS 

ANIMATED APPLICATION NOTES AND USE CASES

PRODUCT OVERVIEWS, SET-UP AND TRAINING VIDEOS

So what is on the schedule for 2022? You need to tune-in by subscribing to our YouTube channel, as well as watching for upcoming ForceLeaders Webinars.  We are already working on our first series of online events that we’ll launch in February. Keep watching, we have a lot more we are ready to share.

Where to Find 50 New Force Measurement Application Notes

One of the advantages we have at Interface is that our application engineers and solutions experts are constantly recommending Interface load cells, torque transducers, instrumentation and accessories for a wide range of projects and programs.  In this fortunate position, it enables our team to explain why and how these solutions work through a series of illustrative application notes. We detail the problem statement, the products required to achieve the desired outcome, and the measurable results in every Interface application note.

The purpose of our app notes is to show the range of capabilities for products we offer, as well as inspire product designers, engineers, and testing professionals to expand how they use sensor technologies. We also increased our industry solutions to highlight a growing interest of how our products are used in agriculture, maritime and infrastructure force and torque measurement projects.

In 2021, Interface produced a record 50+ new application notes.  We have so many application notes, we even produced a first ever complete Interface Applications Catalog.  The type of applications we detailed this year range from space docking to golf swing testing, with everything in between. You can find applications for livestock weighing, crash wall testing, crane safety regulation and even commercial fishing line tests.

Every application note includes a graphic that highlights how the test project is designed and how the products work together. All our illustrated application notes can be found here.  We also have a collection of animated application notes you can watch here.

So if you didn’t keep up with every application note we added this year, here is a quick reference:

AUTOMOTIVE AND VEHICLE

Automotive Head Rest Testing

Pre-Installation Sealing Sensor Testing

Automotive Window Pinch Force Testing

Airbag Connector Testing

Vehicle Crash Test Load Cell Wall

Torque Measurement for Electric Vehicles

TEST AND MEASUREMENT

Garbage Truck On-Board Weighing

Bike Helmet Impact Test

Bike Handlebar Fatigue Testing

Mobile Force System

Gaming Simulation Brake Pedal

Mountain Bike Shocks Testing

Spring Compression Testing

Proving Theoretical Cutting Forces of Rotary Ultrasonic Machining

Fitness Equipment and Machines

6-Axis Load Cell Solutions using Raspberry Pi

Mouse Touch-Pad Force Testing

Treadmill Force Measurement

Veterinary Weighing Scales

E-Bike Torque Measurement

Bike Power Pedals

Bike Load Testing

Bike Frame Fatigue Testing

Golf Club Swing Accuracy

Golf Ball Tee

INDUSTRIAL AUTOMATION

Commercial Food Processing

6-Axis Force Plate Robotic Arm

INFRASTRUCTURE

Aerial Lift Overload Control

Concrete Dam Flood Monitoring

Hydraulic Jacking System Testing

AGRICULTURE

Tractor PTO Torque Testing

Silo Grain Dispensing

Poultry Feeder Monitoring

WTS Equine Bridle Tension System

BTS Equine Bridle Tension System

Livestock Weighing System

Tractor Linkage Draft Control

Chicken Weighing

Silo Monitoring and Weighing

MEDICAL AND HEALTHCARE

Tablet Machine Hardness Tester Calibration

Dental Handpiece Torque Check

Interventional Guidewire Quality Inspection

Tablet Hardness Testing

AEROSPACE AND DEFENSE

Space Dock Capture Ring Force Testing

Aircraft Yoke Torque Measurement

Aircraft Screwdriver Fastening Control

Landing Gear Joint Testing

Aircraft Engine Hoist

Rescue Helicopter Hoist Test

MARTIME

Mooring Quick Release Hooks (QRH)

Commercial Fishing Wire Rope Testing

Mooring Line Tension Testing

Crane Block Safety Check

Crane Capacity Verification

Crane Force Regulation

We would like to send a special thank you to our illustration and design team of Lauren O’Hagan and Scott Whitworth for all their work in creating this array of illustrations, along with a special shout out to Ken Bishop and Keith Skidmore that help us create all these application stories.

What’s new in 2022? Stay close to our Interface IQ Blog and watch our updates on the homepage and solutions for new inspirations and unique examples how engineers and product designers are thinking about using our sensors,

Interface Releases New Website with Added Resources and New Digital Product Catalog

Interface, Inc., the world’s trusted leader in technology, design, and manufacturing of force measurement solutions, today announced a completely refreshed website design which includes featured new products, new application and industry solution use cases, and expanded technical references available at www.interfaceforce.com.

The company also released a comprehensive 500-plus page Interface Product Catalog that is published in an easy to view format on Issuu, an online content creation platform designed to turn PDFs into virtual magazines. The first publication of this type in the industry, this web format makes it easier to browse tens of thousands of product specifications and application content digitally. The goal of the new website is to spotlight Interface’s focused customer experience with engaging expert content, while also creating a more user-friendly experience for visitors.

“The demand for our products continues to accelerate as more innovators, product designers, engineers and testing professionals turn to Interface for reliable, accurate and quality sensors, with supporting technologies,” said Jamie Glass, CMO, Interface.

“We’ve invested in the developing an online experience that demonstrates our depth of capabilities and showcases our skilled team members, partners, reps and distributors who work every day to help our customers get the best solution for the exact requirements. This new site will empower the user to find what they’re looking for faster and introduce them to new ideas and configurations using our expansive line of products and services,” said Glass.

Our increasing industry solutions features outline a variety of application examples across the recently added agriculture, infrastructure, and maritime sectors as well as industrial automation, energy, aerospace, medical, automotive, along with test and measurement. Interface takes part in supplying all types of load cells, torque transducers, instrumentation and services to industry leaders and engineers around the world. Our industry solutions highlight a few examples of many use cases our customers share with us every day.

A few of our latest application notes added to the new solutions section of the site include:

The addition to our expansive support resources including a PDF library of brochures, product specifications and design files, the new Issuu allows Interface to create a unique capability for users to browse Interface products and application note catalogs digitally to find what they’re looking for more quickly online.

Our team of experts are here to assist you find exactly what you need. If you need help, please call or contact us for assistance.

Interface Plays a Role in Testing Bicycles

Interface sensors are used in a never-ending list of products, from heavy machinery to miniature medical devices. In the spirit of the Olympics, we thought we would share how our force and torque technologies are used in the test and measurement of bicycles, whether used for extreme off-road racing or speeding around the track. Interface has a role in helping to get bikes on the road and performing at optimum speeds.

Road, mountain and e-bikes present a fantastic use case for our products because everything from the force a rider puts on a bike’s suspension, shocks and frame when sitting on it, to the torque of the pedals and tires need to be carefully tested before a bike is ready for action. In the application notes below, we outline different parts and kinds of bikes that utilize measurement testing in design and actual use, along with the specific Interface force sensors used in each case.

Mountain Bike Shock Testing

In this application example, when a manufacturer wanted to test the durability of the forks on the front of their bikes, the rear shocks, front suspension, and ensure that the bikes shocks absorption is working properly for bike riders, we had a solution. Interface suggested installing the 1000 High Capacity Fatigue-Rated LowProfile™ Load Cell in a fatigue frame using the company’s bike forks. The forks undergo a fatigue test for several hours. Test results from the 1000 High Capacity Fatigue-Rated LowProfile™ Load Cell will be sent to the INF-USB3 Universal Serial Bus Single Channel PC Interface Module where the customer can view, log, and graph the results on their PC computer or laptop with provided software. Using this solution, the customer was able to test the bike’s front and rear shocks using Interface’s products. They determined if there were any weak spots in the forks or if it was working properly.

E-Bike Torque Measurement

e) manufacturer needed to test the torque on their electronic bicycles. They also needed a torque sensing system that measures how much force the bike rider is pedaling onto the pedals, because this determines how much electric power the bike’s motor generates. To address this challenge, Interface suggested installing the Model T12 Square Drive Torque Transducer where the pedal assist sensor would normally be. The T12 Square Drive Torque Transducer’s results could then be recorded, graphed, and logged using the SI-USB4 4 Channel USB Interface Module when connected to the customer’s PC. This allows the e-bike manufacturing company to successfully test the torque on their electronic bicycles with Interface’s products and instrumentation.

Bike Power Pedals

For a bike manufacturer testing the functionality of its power pedals, Interface supplied a full wireless system solution to measure how much force the cyclist pushes down onto the bike pedals. The solution included four Model SML Low Height S-Type Load Cells installed within the bike’s pedals. The four SMLs were paired with our Wireless Telemetry System components, two WTS-AM-4 Wireless Strain Bridge Transmitter Modules, which transmit the force data from the cyclist to the WTS-BS-6 Wireless Telemetry Dongle Base Station Dongle connected to the customer’s PC or laptop. Interface also provided the software needed with their wireless products. Using this system, the bike manufacturer was able to measure the pedal power applied by the cyclist. The customer was also able to measure and log the data wirelessly transmitted to their PC computer.

Bike Load Testing

In this example, another mountain bike manufacturing company wanted a system that measures their bike frames load capacities and vibrations on the frame, and to ensure the bike’s high quality and frame load durability during the final step of the product testing process. Interface suggested installing Model SSMF Fatigue Rated S-Type Load Cell, connected to a WTS products, the WTS-AM-1E Wireless Strain Bridge, between the mountain bike’s seat and the bike frame. This measured the vibrations and load forces applied onto the bike frame. The results are then captured by the WTS-AM-1E and transmitted to the customer’s PC using the WTS-BS-6 Wireless Telemetry Dongle Base Station. Using this solution, the mountain bike manufacturing company was able to gather highly accurate data to determine that their bikes met performance standards through this final testing.

Bike Frame Fatigue Testing

Fatigue testing is critical for bike design engineers. Our customer wanted to perform a fatigue test on their bike frames and analyze the strength of their bike frames in order to ensure durability and high-quality standards, turned to Interface for a solution. We suggested installing Model 1000 Fatigue-Rated LowProfile™ Load Cell to the customer’s bike frame fatigue tester. This load cell provides the customer with highly accurate results through the fatigue cycling. These results are collected using the INF-USB3 Universal Serial Bus Single Channel PC Interface Module and displayed on the customer’s PC or Laptop with Interface’s provided software. With this solution, the bike manufacturing company successfully had their bikes undergo fatigue frame testing, receiving highly accurate results with Interface’s load cell and instrumentation.

This deep dive into bicycle testing is just the beginning in demonstrating how many applications of Interface products can be used to improve the quality and reliability of the final design. When you consider bicycles, testing is critical whether it’s being used in the Olympics, for recreation or even transportation. Bicycle safety is fundamental to any design. Testing the performance and durability are essential before any bicycle is approved to be used on the road.

For a preview of all the application we have and can possibly work on, continue following the Interface IQ Blog at http www.interfaceforce.com/blog/. Each month we provide analysis and insight on new and interesting use cases and application examples.

Interface Crane Use Cases and Application Notes

Manufacturers and engineers of heavy equipment are rigorous about the design quality, performance and most importantly preserving safety. Having tools to test and monitor this type of equipment allows equipment producers and users to review performance at all stages, ultimately maintaining a safe working environment which is critical to any construction, transportation, or infrastructure project job site. That’s why Interface provides quality force measurement products for a host of industrial equipment machines to accurately measure force, load capacity, weight, tension and more.

Interface has been a long-time supplier of force and torque sensors along with instrumentation products for projects involving all types of cranes and lifting machines. We are frequently asked to provide crane force measurement solutions for applications used in hoisting, lifting, moving, and transporting heavy objects. These use cases range across all types of environments, from constructing high rises in metropolitan centers around the world to maritime industry users loading docks and lifting watercraft.

To outline how force measurement is used to monitor cranes, we developed series of application notes explaining the components Interface provided to allow our customer to measure safety, reliability, and efficiency of their equipment.

Crane Capacity Verification

The first application note outlines a project in which the customer wanted to verify that their crane was strong enough to safely lift a heavy load at its rated maximum load capacity. It was determined that because of the size of the crane, a wireless solution was needed to avoid long wires and burdensome installation. Interface provided a Model WTSTL Lightweight Wireless Tension Link Load Cell to measure the load’s maximum capacity. WTS-RM1 Wireless Relay Output Receiver Modules were also used to trigger an alarm that can be set when the maximum capacity of weight/force has been reached. To review the data the customer could transmit to a PC or laptop with a WTS-BS-4 USB base station. The data can also be reviewed through a WTS-BS-1-HS Wireless Handheld Display. With this solution, the customer was able to verify if the crane is safe and functional enough to lift it’s working load limit (WLL), or safe working load (SWL) capacity.

Read the full Crane Capacity Verification Application Note here.

Crane Block Safety Check

The next example features a crane application in which the customer wanted to detect whether a crane block could lift a heavy load securely to keep working conditions safe for personnel. The customer specifically wanted the solution to include an alarm feature that notified them if lifting capacity was exceeded in real-time. Using a WTSLP Wireless Stainless Steel Load Pin in place of a load bearing pin in the crane block, they could measure the force being applied by the heavy load. Data will be transmitted and displayed through both the WTS-BS-4 USB Base Station. It can also be paired with the WTS-BS-1-HA Wireless Handheld for real-time safety monitoring. The WTS-RM1 Wireless Relay Output Receiver Module triggers an alarm when maximum capacity has been reached. The customer was able to verify if the crane was operating safely and was always functional enough to lift it’s working load limit (WLL) or safe working load (SWL) capacity. The added alarm feature is critical for notifying users when the crane reaches unsafe limits during operations.

Read the entire Crane Block Safety Check Application note here.

Crane Force Regulation 

In the final application note, a customer wanted to regulate the maximum number of heavy loads being lifted, so that production time was both safe for workers and efficient. The goal was to complete lifting duties faster and with little or no expense. A wireless solution was also preferred, so that there would be no long cable interference during production. Interface supplied a WTSLP Wireless Stainless Steel Load Pin, which can be custom made to be used for any and all types of cranes. It is also great for lifting both short and long distances. The load pin was paired with the WTS Wireless Telemetry System, where force could be measured and logged. The customer was able to monitor the continuous force from the crane, and gather information on loads being lifted for continuous safety and production reporting requirements.

Read the complete Crane Force Regulation Application Note here.

You can read more about heavy equipment testing and use cases in our post, Force Measurement Solutions for the Construction Industry.

Interface Solutions for Robotics and Industrial Automation

As the manufacturing world continues to push towards the 4.0 Industrial Revolution, critical technology is necessary to ensure facilities are running as efficiently as possible. With advancements toward fully or semi-autonomous factories and robotics, manufacturers need to have total trust in their hardware and software to perform with precision in the assigned tasks. This requires collecting accurate and real-time data to constantly monitor every aspect of the facility’s technology and production.

In the development of robotics used in industrial automation, our Interface Multi-Axis Sensors are often used to test the multi-directional movement and force of robotics arms. Whether it’s a fully automated or semi-automated robotic system, manufacturers need to be able to ensure the complex movements and actions of the robotics arm are optimized to take on very precise jobs. These types of robotics are often used for projects that are too precise for the human hand.

Industrial automation and robotics are creating a more efficient manufacturing process, which will help to churn products out more quickly and lower costs. However, to optimize these processes, it’s critical that we trust the hardware to operate autonomously and that we have systems in-place to identify malfunctions quickly.

Interface plays a critical role in robotics and industrial automation by providing our customers with highly accurate load cells and torque transducers to measure and collect data on the force and torque that these machines are exerting. Interface force measurement solutions and products are involved in the testing of the machines before they hit the production line, and in some cases, our products are also installed directly on the machine to allow users to monitor the force in real-time.

One industry that has a high demand for our products is the consumer packaging industry. Many of the processes involved in the production line of a consumer packaging plant have utilized automation for a long time.

For instance, beverage companies that sell bottles of water or soda utilize machines that cap the product all day long. Hundreds of thousands of bottles go through the capping process on the production line daily. If there are any issues with the torque applied in the capping process, the beverage company could see heavy losses because the bottle could be damaged from over torquing the cap, or the beverage could leak during the shipping process if the caps are under torqued. To avoid these loses, the machines are optimized using a torque transducer.

Torque transducers provide data during the testing process to help the machine manufacturer get the force exactly right for the capping process. The torque transducer can also stay installed on the machine so that the beverage company can continuously monitor the torque of the machine and stop production before damages occur if there is an issue.

Interface offers nearly 50 types of reaction (static) torque transducers and rotary (dynamic) torque transducers. All of our torque transducers are precision-machined and use our proprietary torque sensors for the most accurate data possible.

Another common automation use for force and torque measurement products is in the automotive industry. Automation in this industry has been used for some time increase production of cars.

Two examples of how Interface load cells and torque transducers play a role in the automobile production line is with seat durability testing and bolt fastening.

For seat testing, we had a customer use an Interface Multi-Axis Model 6A68C 6-Axis Load Cell to identify previously unknown bending forcing that could negatively influence their testing process. This allowed the customer to redesign their testing fixture to eliminate the bending moment and more accurately perform the durability testing.

For bolt fastening, we installed an Interface Model LWCF Clamping Force Load Washers along with Interface Instrumentation to monitor the force being applied during bolt tightening. This helped the customer avoid over tightening bolts, which could damage the product in the process.

For a more in-depth overview of both applications, please check out our application notes:

Force measurement products are a critical technology in the testing and monitoring of automation equipment. To learn more about the various products and instrumentation Interface supplies to facilitate industrial automation and support advancements in robotics, contact our applications experts here.  We also have a number of application notes focused on industrial automation here.

Contributor: Ken Bishop, Sr Sales Director, Custom Solutions and Services

 

Introduction to Interface Application Notes

Interface has a long history of sharing valuable resources to help our fellow colleagues and customers with various use cases for test and measurement applications. Whether it be with our in-depth technical library, the Interface Load Cell Field Guide, free access to design files for our breadth of products, or industry case studies highlighting how our customers use Interface products. Access to all of these resources is available on Interface’s website www.interfaceforce.com.

A frequently visited area of these online resources is our Interface Application Notes archive. These resourceful explainers are of interest to engineers, new product designers, metrology and engineering students, as well as T&M industry professionals.

Interface created a large collection of App Notes to showcase how Interface load cells, torque transducers, accessories and instrumentation are used by OEMs and for various test and measurement projects across all types of industries.

Each Interface App Note has the following details:

  • Name of the App Note with Primary Product
  • Industry
  • Summary of the Application Use Case Need or Challenge
  • Interface Solution
  • Results
  • Materials
  • How it Works
  • Visual Representation of the Application

Interface App Notes are great conversation starters. They help to showcase how various Interface products and systems are used across all types of industries including medical, automotive, energy, industrial automation, consumer products testing, and aerospace. Additionally, several application notes highlight specific test and measurement lab projects.

Interface Top 10 Application Notes

  1. Race Car Suspension Testing
  2. Aircraft Wing Testing
  3. Surgical Stapler Force Verification
  4. Drone Parcel Delivery
  5. Bluetooth Brake Pedal
  6. Medical Bag Weighing
  7. Seat Testing Machine
  8. Industrial Automation Friction Testing
  9. Vascular Clamp Testing  
  10. Bolt Fastening and Torque

We have many more for you to check out. Visit the entire library of Interface Application Notes here. We are adding new application notes on a regular basis, so check back frequently.

Be sure to check out the full line of Interface solutions here. If you have questions or would like to talk with our application engineering experts, drop us a note or give us a call.