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Faces of Interface Featuring Lance Gerdes

Lance Gerdes grew up as a “military brat” who moved around the world with his family to various U.S. Air Force bases because his father was an Avionics Specialist. For some children this would be a burden; however, for Gerdes, it was an opportunity to connect with his father and brothers over the inner-workings of aviation, cars, and sailboats. The family would work on the different vehicles they owned together, and his father who was a flight instructor would even take them up in planes. It is easy to see how Gerdes became a mechanical engineer and one of his brothers became a flight engineer.

Being a military family member also provided Gerdes with a culturally-diverse background. He attended schools across the world before graduating high school in Okinawa, Japan, where his family was stationed at the time. He eventually made his way back to the United States, where he attended college at Northern Arizona University earning his degree in mechanical engineering.

Lance began his professional career in the nuclear industry doing nuclear maintenance and nuclear refueling for various U.S. contractors, including Westinghouse, Babcock & Wilcox and Nuclear Engineering Services. He remained in the sector until his son was born, at which time he decided to relocate to Scottsdale, Arizona. After moving, he began working at Calibron, a manufacturer of liquid calibration devices.

As his career brought Gerdes further into the mechanical engineering side of things, he eventually found Interface. He joined the company because his work with load cells and force measurement devices allowed him to realize how diverse the field is in its applications. Some of the applications that have impressed him the most include how to measure the force on the enormous mirrors made at the Richard F. Caris Mirror Lab at The University of Arizona which are used on the Magellan Telescope (GMTO) being built in Chile, or how load cells used to do crash-landing tests with air and spacecraft.

Today, Gerdes works as the Continuous Improvement Subject Matter Expert (SME) at Interface. In this role, he leads a group of 12 specialized technicians that are responsible for creating one of Interface’s newest and most innovative product lines. This invention, the proprietary 1923 Wireless Series Load Cell, is a significant product line for the company. This exclusive product is designed for the oil and gas industry, which allows users to avoid pump jacks going too fast and interrupting the capillary flow of oil. The high-performance wireless load cell, which is incorporated into the manufacturer’s original equipment, sits on the pump jack and monitors the force at which the jack pumps, providing real-time data to avoid over-pumping.

Learn more about how Lance and his team are utilizing automation tools and robotics for advancing innovation and continuous improvements in building precision load cell solutions for OEMs. Click here to read more.

Gerdes’ life has revolved around engineering since he can remember. From living abroad on military bases to nuclear and mechanical engineering, his passion continues to exude this commitment and energy in making an impact at Interface and for the customer.

In his free time, he likes to decompress from it all and enjoy a good balance. At home, his life revolves around his family, his five German shorthaired pointer dogs and his love for the peaceful escape of camping and hunting. Gerdes has been married for 25 years, and he and his wife have a 24-year-old son and a 6-year-old daughter.  He is active with his children’s extra-curricular activities, including coaching baseball, basketball, and swimming. He and his family love to go camping and boating together, and Gerdes is an avid big game bowhunter.

To learn more about the brilliant minds that shape Interface, follow our monthly Faces of Interface feature on our blog.

 

 

50 Years and Still Innovating Force Measurement Solutions

Interface is well known for premium accuracy and reliability when it comes to force measurement solutions. The product lines that Low Profile VP Brian Shaw and Mark Weathers, VP, Mini and 1923 Wireless Business Products manage range from Interface’s oldest products to brand-new ones in the pipeline.

In this new InterfaceIQ post, we highlight the different ways we are instilling innovation in both our older products and our newest designs, including optimizing efficiencies and significantly reducing production time.

Mini Load Cells

Interface was founded on the LowProfile® load cell product, what some companies refer to as pancake load cells. The next major product line to come along in our history is collectively referred to as load cell ‘minis,’ which tend to be smaller and cover a wide variety of geometries and packages. The fundamentals of our quality products haven’t changed; however, the speed at which we are able to get these products to market has improved significantly.

WMCP Overload Protected Stainless Steel Mini Load Cell

Interface minis are used for light-touch, lightweight, or limited space applications. Our miniature load cells provide exceedingly accurate measurements, similar to our full-size load cells, with proprietary alloy strain gages, full temperature compensation, and some environmentally hardened applications. Capacities are available as low as 0.11 pounds of force / 0.5 newtons and as high as 100 kilonewtons.

Most of our off-the-shelf mini load cells can be used in a wide variety of applications. Our engineers can also work with customers to design custom load cells to fit a specific need.  For example, our custom mini load cells are commonly used in the medical industry for applications like blood separation products.

Optimizing Production Significantly Cuts Lead Times

The most significant development in Interface’s mini load cell product line is the optimized production methods we have continually introduced. Inventory positioning and communication streamlining have helped to cut lead times in mini load cell production from seven to three days in our pilot product tests.

We take time to make innovation a priority in everything we do, from optimizing production methods to introducing new ways to help our clients succeed. This diversity is the reward Brian Shaw and I receive as co-managers of a department with our oldest and newest solutions.” Mark Weathers, VP of Mini and 1923 Wireless Business Products at Interface

Last week’s blog outlined efforts by leaders at Interface to improve efficiency by breaking down departmental barriers. The improvements we introduced have restructured various departments in the supply chain to allow our employees to have more direct communication with one another.

For instance, planners now sit directly on the production floor. This gives them direct access to the assembly line where they can schedule their own orders and accelerate time to market. In the past, the chain of communication was bogged down by departmental barriers that would slow down the time it takes to get a customer order into production.

1923 Wireless Series Load Cells

On the other end of the innovation spectrum is Interface’s 1923 Wireless Series Load Cell, a brand-new product in development at Interface. The original 1923 Series of load cells is one of Interface’s highest volume products. Its design and consistency have made it a popular off-the-shelf solution for many years.

The 1923 Series was originally designed for the oil and gas industry to avoid pump jacks going too fast and interrupting the capillary flow of oil. The load cell sits on the pump jack and monitors the force at which the jack pumps, providing real-time data to avoid over-pumping.

One of the challenges that sparked the development of our 1923 Wireless Series is the fact that the original 1923 Series requires a cable leading to the bridge device to relay the data to the user. In the hazardous environments where the load cell is used, the cables are subject to damage and can be inconvenient or dangerous. Our 1923 Wireless Series innovation removes the need for the cable and provides the same accurate, real-time data readings with little to no fuss.

Interface has thrived for more than 50 years because we have built a foundation for which we manufacture premium force measurement products. This enables us to look ahead and create solutions for the challenges of tomorrow.

Contributor:  Mark Weathers, VP, Mini and 1923 Wireless Business Products, Interface