Posts

Load Cells Elevate Gantry Crane Performance

Interface provides a variety of measurement solutions for gantry crane applications. Load cells aren’t just an upgrade but a game-changer for gantry crane operations.

A gantry crane is an overhead crane with a horizontal beam supported by two legs traveling along a fixed track or wheels. They are used for lifting and moving heavy objects in various industrial settings, such as warehouses, shipyards, container yards, and construction sites.

Key features of gantry cranes include:

  • Mobility: Unlike bridge cranes, fixed to a runway system, gantry cranes can move freely within their designated area. This makes them more versatile and suitable for outdoor applications.
  • Lifting capacity: Gantry cranes can be designed to lift a wide range of weights, from a few to hundreds of tons.
  • Portability: Some gantry cranes are portable and can be easily moved from one location to another.
  • Versatility: Gantry cranes can be equipped with various attachments, such as hooks, magnets, and buckets, to handle a wide range of materials.

Benefits of Using Force Measurement Solutions with Gantry Cranes

Load cells, load pins, tension links, wireless telemetry systems, and instrumentation devices from Interface are valuable to makers and users of gantry cranes.  These vital measurement solutions offer several safe and efficient operation benefits:

Overload Prevention

  • Safety: The biggest reason is preventing crane overload. Exceeding the crane’s capacity can lead to catastrophic consequences, including equipment damage, structural failure, injuries, and even fatalities. Force measurement devices, often in the form of load cells or tension links, directly measure the weight of the lifted object, ensuring it stays within safe limits.
  • Alerts and Alarm Settings: Many devices paired with specific instruments can trigger audible or visual alarms if the load approaches the limit, giving the operator time to adjust. Some advanced systems automatically shut down the lifting operation to prevent potential overload.

Improved Efficiency and Accuracy

  • Optimal load handling: Knowing the exact weight of the load allows operators to position it precisely and efficiently. This is crucial for tasks like loading and unloading containers or placing heavy machinery with minimal risk of damage.
  • Reduced energy consumption: By lifting only the necessary weight, you optimize energy usage by avoiding unnecessary strain on the crane’s motors and systems.

Maintenance and Inspection

  • Monitoring crane health: Force measurement data can be used to track crane performance over time and identify potential issues early on. This helps with preventive maintenance and ensures the crane stays in top working condition.
  • Compliance with regulations: Many workplaces have regulations requiring the monitoring of crane loads for safety reasons. Force measurement devices provide accurate data to demonstrate compliance.

Gantry Crane Applications

Tension monitoring in cable cranes: For cranes using cables instead of hydraulics, tension links measure cable tension, safeguarding against cable stress and potential breaks.

Center of gravity determination: In complex lifts with unevenly distributed weight, measuring forces at different points helps determine the load’s center of gravity, which is crucial for safe lifting and maneuvering.

Retrofitting existing cranes for safety: Crane-safe load monitoring systems are vital to crane safety. Load pins for accurate measurement are an excellent way to modernize gantry cranes. Replacing existing load-bearing pins in the crane header block to sense the load, detect the moment of lifting a load, and monitor the cranes’ maximum safe load limit.

Weighing within winch assembly: Load pins are used to measure the weight of aluminum and steel rolls. The custom load pin was designed to fit within the winch assembly, with an anti-rotation bracket to ensure correct positioning.  We also supplied a large digit wall-mounted display to enable them to see resulting loads easily.

Safety measurement system:  If the lifting load exceeds the safe lifting load, audible or visual alarms can be triggered, or if part of a control system, that action will automatically stop the lift. Additionally, having a real-time display of the lifted load allows crane operators to lift the maximum allowable amount, improving productivity by reducing the number of lifts required to complete a task.

To improve operational efficiency and safety, a measurement system is an excellent tool that can alert the crane operator to imminent excess lifting conditions that may cause harm to operators and equipment. Overall, force measurement devices are essential for the safe, efficient, and compliant operation of gantry cranes, making them a valuable investment for any lifting operation.

ADDITIONAL RESOURCES

Load Pins, Tension Links, & Shackles

Gantry Crane Weighing

A Great Force for Crane and Hoist Solutions

Interface Engineered Solutions for Lifting Webinar Recap

Seaside Ports are Optimizing Efficiency and Safety Using Interface Sensor Technologies

Jib Crane Tension Monitoring

Crane Safety Requires Precision Measurements Ship to Shore

Crane Block Safety Animated Application Note

 

Interface New Products Release Winter 2024

Interface proudly presents a selection of new additions to our extensive product catalog designed to elevate your testing and measurement capabilities.

Challenge the limits of force measurement. Interface invites you to explore its Winter 2024 collection, meticulously crafted with testing engineers and technicians in mind. This lineup features pioneering Interface load cells pushing the boundaries of applications, complemented by versatile instrumentation and precision accessories for maximum data fidelity.

Our advanced system offerings and engineer-to-order options offer options for sensors to be tailored to your specific needs. Interface is your partner in precision testing innovation.

NEW INTERFACE PRODUCTS

IF500 LOAD CELL SIMULATOR

The model IF500 instrument is a 5V or 10V excitation-only load cell simulator with a state-of-the-art microprocessor-based design. The instrument excitation supply powers the IF500 and requires no batteries. The IF500-NIST is an added NIST Traceable Calibration Certificate.

Primary IF500 Load Cell Simulator features and benefits:

  • Set “ANY” mV/V value within ±5mV/V
  • State-of-the-art, microprocessor-based design
  • Sleep mode eliminates digital clock noise
  • Powered by instrument excitation supply… No batteries
  • Buffered Ratiometric output
  • 350-ohm bridge configuration
  • Stores up to 10 settings with sequential recall
  • Digital zero trim and storage
  • Low noise, low quiescent current, low-temperature coefficient, high stability amplifiers
  • Compatible with instruments using 5V or 10V excitation, including but not limited to Interface’s instrumentation models 9820, 9840, 9860, 9870, 9890, CSC/CSD, DMA/DMA2, DCA, INF1/INF4, ISG, SGA, and VSC.

ILMP STAINLESS STEEL LOAD MONITORING LOAD PIN

The ILMP Load Pin is machined from high-tensile stainless steel. Our load pins are built to exacting standards and are proof-loaded to 150% of the normal rated load. Interface load measurement pins are versatile and used in various applications, including cranes, winches, hoists, load shackles, and bearing blocks. They are easily installed into machines by replacing any existing load-bearing pin to provide accurate, real-time monitoring of load forces. The load pin can be supplied independently or combined with our extensive range of instrumentation to provide a complete load monitoring system.

Primary ILMP Stainless Steel Load Monitoring Load Pin features and benefits:

  • Capacities range from 1.1K lbf (500 kgs) to 3,307K lbf (1500 MT)
  • Keeper plate supplied
  • Environmentally sealed to IP67
  • Stainless steel construction

Options for engineered-to-order:

  • Integral connector
  • Submersible versions available
  • Integral signal conditioning providing 0-10V, 0-5V, 4-20mA, RS485 outputs
  • Hazardous area certified
  • Special electrical connectors
  • TEDS option

9812-WTS WIRELESS PANEL MOUNT DISPLAY FOR SINGLE TRANSMITTERS

The 9812-WTS Wireless Panel Mount Display For Single Transmitters displays data from any WTS wireless transmitter modules. It is part of the extensive Interface WTS Telemetry System. The data sent by transmitter modules can be utilized by multiple receivers such as displays, handheld readers, analog outputs, relay modules, and computer interfaces. Receivers support standard industrial power supplies and are available in robust IP-rated enclosures with internal antennas optimized to give outstanding coverage.

Primary 9812-WTS Wireless Panel Mount Display features and benefits:

  • Point-to-point connection to a single transmitter
  • Bipolar
  • 6-digit LED display (-199999 to +999999)
  • Four SPST mechanical relay alarms (2A@250VAC)
  • Peak and valley monitoring
  • Wireless communication and compatibility with all WTS products

 3411 INTRINSICALLY SAFE COMPRESSION-ONLY LOWPROFILE® LOAD CELL

The Interface 3411 Intrinsically Safe Compression-Only LowProfile® is a specially designed low-profile load cell with loop-powered intrinsically safe amplified output for use in hazardous locations. These load cells are derived from other proven Interface models by adding high resistance strain gages for low-current loop power and a shielded internal amplifier for extra low emissions and minimal EMI susceptibility.

Primary 3411 LowProfile Load Cell features and benefits:

  • Capacity is 10k lbf
  • Stainless steel construction
  • Sealed connector
  • IP68 environmental protection
  • Internally amplified 4-20 mA output, loop-powered
  • Unipolar compression only
  • The spherical loading surface provides minimal off-axis loading

For more information about this product, acquire a datasheet or a CAD file, and please get in touch with an application engineer.

3450 SEALED COLUMN LOAD CELL WITH INTEGRAL CABLE FOR HAZARDOUS ENVIRONMENTS

The Interface 3450 Sealed Load Cell is an intrinsically safe sealed column-style rod end load cell available in standard 55K lbf. Specially designed low profile load cells with loop-powered intrinsically safe amplified output for use in hazardous locations. These load cells are derived from other proven Interface models by adding high resistance strain gages for low-current loop power and a shielded internal amplifier for extra low emissions and minimal EMI susceptibility.

Primary 3450 Sealed Column Load Cell features and benefits:

  • Tension and compression
  • Environmentally sealed IP65 and IP67
  • Certified for use in hazardous locations when installed per installation instructions
  • 8 ft (2.4 m) standard cable length

For more information about this product, acquire a datasheet or a CAD file, and please get in touch with an application engineer.

NEW PRODUCTS WEBINAR ALERT!

Interface experts Ken Bishop and Brian Peters offer a detailed technical discussion about new products with added use cases and engineering tips for each. This one-hour technical online event highlights the latest product additions in our 35,000+ catalog of force measurement solutions, including load cells, wireless devices, instrumentation, and specialty sensors. MORE INFO.

ADDITIONAL PRODUCT RESOURCES

Be sure to visit our online selection tools to help you choose the best load cells, miniature load cells, multi-axis sensors, torque transducers, accessories, and instrumentation for your specific projects.

Our application engineers, genuine experts in force measurement, are eager to assist. Don’t hesitate to tap into their vast knowledge. They appreciate the opportunity to solve your toughest challenges.

The Wonderful World of Wireless Webinar Recap

Interface recently hosted an online technical seminar, The Wonderful World of Wireless, discussing cable-less sensor technologies.

The ForceLeaders event began with a quick highlight of the history of wireless, starting with Heinrich Hertz demonstrating the existence of electromagnetic waves in 1988 through the 21st-century developments of Wi-Fi, Bluetooth, plus 4G and 5G cellular networks.

These inventions have advanced test and measurement devices to the point where wireless sensors and instrumentation are commonplace. What does today and the future of wireless look like?

  • Extensive Wireless Components in the Lab
  • Network Connectivity and Cloud-Based Data (IoT)
  • Expanding Use for Different Environments
  • High-accuracy and Precision Measurement Capabilities
  • Enabling Advancements in Automation
  • Continuous Monitoring of Measurement Data
  • Safety and Alarm Systems Based on Key Measurements
  • Component Activation without Cables

During this technical discussion, Interface experts Keith Skidmore and Jason Graham detailed the benefits of using wireless components for test and measurement programs in addition to OEM products. The top five benefits of going wireless include:

  • Easier installation and maintenance
  • Reduced wiring costs and easier to integrate
  • Increased flexibility and scalability
  • Reduced risk of electrical interference and noise
  • Improved safety (no cables)

Sensor systems become significantly more flexible and adaptable by removing the need for physical wires. This translates to easier repositioning of existing sensors and seamlessly adding new ones without major infrastructure modifications. This wireless approach is particularly beneficial when traditional wiring is difficult or impractical. This includes:

Large-scale industrial applications: A sprawling factory floor or a vast agricultural field that requires wiring such expansive areas would be a logistical nightmare regarding cost and implementation. Wireless sensors eliminate this obstacle, allowing data collection across vast distances with minimal setup effort.

Monitoring moving or rotating machinery: Imagine trying to wire sensors onto a constantly spinning turbine or a robot arm in motion. The wires would be a tangled mess, prone to breakage and potentially hindering the machinery’s operation. Wireless sensors provide a clean and efficient solution, capturing valuable data without impeding the movement of the equipment. Interface details this with our system configuration using the BX6 during the webinar.

Remote or hard-to-reach locations: Whether it’s a sensor monitoring environmental conditions on a mountaintop or across the plains for oil field operations, reaching specific locations with wires can be impossible or prohibitively expensive. Wireless sensors bridge this gap, enabling data collection from even the most inaccessible places.

Interface offers wireless LowProfiles, Mini Load Cells, Load Shackles, and Torque Transducers. Interface has the experience and engineering capabilities to design most of our sensors for wireless use. Commonly used Interface wireless load cells are our WTS 1200 Standard Precision LowProfile® Wireless Load CellWTSTL Wireless Tension Link Load Cell, WTSLP Wireless Stainless Steel Load Pin and WTSSHK-D Wireless Crosby™ Load Shackle.

Specification Watch List for Wireless Components

  • Input Range
  • Sample Rate
  • Temperature Range
  • Temperature Errors
  • Linearity of Sensor or System
  • Environmental Rating
  • Battery Life and Power Supply
  • Compatible Output and Inputs of Every Component

Be sure to watch the event, and if you have any questions about the products Interface offers or need help selecting the right system components, contact us. We are here to help you get the right solution.

The event concluded with Interface wireless experts answering these top 10 frequently asked questions:

  1. What impacts the range of WTS?
  2. How reliable are the data results?
  3. What software is provided with the WTS devices?
  4. How many devices can operate on one radio channel?
  5. Can computer software gather data from many devices?
  6. What limits the devices’ radio frequency (RF) range?
  7. What frequency does the system operate on?
  8. Can wireless range extenders be used within the WTS network?
  9. Is the system point-to-point?
  10. What are the sampling rates of the transmitter modules?

Interface Wireless Telemetry System (WTS)

The Interface Wireless Telemetry System (WTS) offers more sensor placement and configuration flexibility. Components in wireless telemetry systems typically include sensors, transducers, instrumentation, communication modules, transmitters, displays, and printers. Use the Wireless Modular System Overview for more system details.

Read: Interface Wireless Telemetry System Review

Applications Using Interface Wireless Telemetry System Solutions

Crane Capacity Verification

Mobile Force System

Inflatable Space Habitat

Gantry Crane Weighing

Robotic Arm

Aircraft Engine Hoist

Airplane Jacking System

Patient Hoyer Lift

Road Bridge Lift Monitoring

Jib Crane Tension Monitoring

Waste Management Container Weighing

Advancements in Instrumentation Webinar Recap

Interface experts recently hosted a conversation about what is changing in the world of instrumentation, as it related to sensor technologies and force measurement.  The new event, Advancements in Instrumentation is a continuation of our ForceLeaders Interface Instructional on Instrumentation Event.

The conversation began with a focus on what has changed in the last five years and why instrumentation is such an important topic in T&M. 

TRENDS IN ADVANCED INSTRUMENTATION

The number one change in test and measurement that we have identified is the omnipresent use of sensors in things that didn’t use to have sensors. This includes consumer products, home healthcare medical devices, EVs, factory equipment, tools, robotics, just to name a few. With the demands for more feedback, more data, and more required performance monitoring, instrumentation requirements are growing in functionality. 

We are getting smarter in our applications and uses cases, which means we need smarter devices to capture all the information to make intelligent decisions in product design, engineering, and manufacturing. We see this with smart factories, smart vehicles, smart agriculture, smart tools, smart medical technologies, these innovations and advancements need more data to make smart decisions, in design, test, build and use.

Other trends we discussed include the infusion of IoT into test and measurement. As we connect more instruments and devices into our networks, it requires advanced instrumentation and changes in what has been used as basic and standard instruments in the past. We also see customization and programmability needs changing and movement towards more digital interfaces.  Specifically, during this hour-long discussion we dive into digital outputs, amplifiers, communication protocols and advancements in software options, including a quick MathScript demo. Watch the video here.

TYPES OF INSTRUMENTATION HIGHLIGHTED IN WEBINAR

  • Signal Conditioners
  • Data Acquisition Systems (DAQ) 
  • Indicators
  • USB Interface Modules
  • Wireless and Bluetooth Telemetry Systems
  • Portable
  • TEDS Ready

Interface highlighted a series of new instrumentation solutions in great detail. This includes recent releases like our BX8 DAQ Series, Wireless Telemetry System Additions, 9850 Torque and Load Cell Indicator and SI-USB4. We also shared what we are bringing to market this year, including new portable indicators, a DAQ systems designed specifically for torque transducers, advanced multi-channel solutions and new USB indicators for wireless sensors. We also talked about custom instrumentation solutions when you need something designed for a unique use case or OEM application.

Throughout the webinar, instrumentation selection criteria were highlighted to help make the right decisions in pairing your measurement devices to the available instrumentation options. We addressed common questions, do’s and don’ts, and tips that are helpful in evaluating what will work with your project, in your lab or at your factory.

ADVANCEMENTS IN INSTRUMENTATION WEBINAR TOPICS

  • Types of Advanced Instrumentation
  • Selection Criteria for Advanced Instrumentation
  • Recap Digital Versus Analog Options
  • What’s New in Wireless + Bluetooth Telemetry Systems 
  • New Instrumentation Solutions from Interface
  • Trends in Test Data Management + Systems
  • Applications + Uses Cases
  • FAQs

You can watch the entire conversation to learn more.

WHY INTERFACE FOR INSTRUMENTATION

With so many options available, we want to make it easier in choosing the right instrumentation. Here are a few reasons why Interface is a provider of choice when it comes to instrumentation for force measurement.

  • Interface is a single point of contact for measurement device and instrumentation
  • Interface offers a range of solutions from USB Interface Modules to Multi-Channel and Wireless DAQ Systems
  • Interface can partner to design and build complete systems
  • Interface has expertise for technical support
  • Interface has deep use case experience across all the sensors we offer, from load cells to wireless load pin technologies
  • Interface instructional videos, literature, software demonstrations and manuals available online in your Support area of the website
  • Interface provides software with our instrumentation

Additional Resources

Interface Instructional on Instrumentation Event

Recap of Inventive Multi-Axis and Instrumentation Webinar

Instrumentation Analog Versus Digital Outputs

Instrumentation Options in Test and Measurement

Force Measurement Instrumentation 101

Measurement Technologies for Boats, Yachts and Watercraft

Interface has been a long-term supplier of force and torque measurement solutions for the maritime industry. Learn how our products play a big role in a wide variety of test and measurement applications for waterborne vessels, maintenance and safety equipment. Our load cells and instrumentation are found in offshore products, as well as at docks and in the open water. We have captured some of these specific use cases of how our sensor technologies and instrumentation are used in the building and maintenance of boats, yachts, and watercraft of all sizes.

Our load cells and sensors work well in vehicles that are used in water. For example, we offer technologies that can wirelessly transmit data underwater and in harsh weather conditions, making them perfect for a variety machines used in water. These specialized load cells operate in underwater submersions at different capacities, and reliably relay information to those at the surface level for accurate sensor readings. Interface load cells of various designs can regulate harsh maritime situations in use cases such as underwater tension lines, underwater oil drilling, as well as storm and tsunami monitoring. Read more about offshore and near shore solutions here.

The applications we are highlighting below provide real-world examples of force measurement products used in boat, yacht and watercraft related products. The uses of force measurement range from testing fishing wire to yacht rigging inspection. Here’s a closer look:

Wireless Telemetry System (WTS) for Yacht Rigging Inspection

For a customer who wants to have a complete yacht rigging inspection to make sure the mast, still lines, and all movable hoisting lines are functional, Interface offers our robust WTS product line. These various wireless sensor technologies and components are designed for use to meet the proper specifications for sailing, testing the tension of the forestay, shroud, and backstay cables, and to test the tension of the movable lines when sailing.

With Interface’s WTSSHK-B Wireless Crosby™ Bow Load Shackle paired with the WTS-BS-1 Wireless Handheld Display for Unlimited Transmitters, the customer can switch and view between multiple shackles being tested. The WTS-BS-4 USB Industrial Base Station can also be attached to the customer’s computer to display real-time measurements from the shackles and log data. With this solution, the user is able to conduct both running and standing rigging inspections of their ship or vessel, and determine if all lines were functional and met safety standards. Read the entire WTS solutions used on this yacht here.

Commercial Fishing Wire Rope Testing

When a commercial fishing owner wanted to measure the force tension of the wire fishing rope connected to the fishing cage or net when their vessel goes to catch and ensure the wire rope is strong enough and safe enough to hold the maximum capacity of fish caught in the cage or net, they can turn to Interface.

Using a WTSTL Wireless Tension Link Load Cell attached between the end of the cable, and the end that hooks onto the fishing net, the tension link will be able to measure the forces of the full net of fish, or a heavy load at maximum capacities. The data information can be transmitted to both the WTS-BS-1-HS Handheld Display for Single Transmitters, or to the customer’s computer using the WTS-BS-4 USB Industrial Base Station. Utilizing this solution, the customer was able to determine if the fishing cable on their vessel was strong enough to hold the fish cage or net at maximum capacity when out catching.

Mooring Line Tension Testing

Due to changing environmental conditions, mooring cable lines undergo wear and tear. A customer wanted to ensure all mooring lines for ships and large commercial vessels are securely docked at the same loading tension, so that they do not risk the mooring lines to break or cause damage.

We provided a WTSTL Lightweight Wireless Tension Link, which can be attached to each mooring cable in use. Results are sent to the customers through the WTS-BS-4 USB Industrial Base Station when connected to the customer’s supplied computer. Data can also be transmitted to the WTS-BS-1-HA Handheld Display for Multiple Transmitters, giving the customer the option to view multiple mooring cable line tensions. The customer was able to verify the tensions to multiple mooring cable lines. Thus, resulting in the security of their ship being safely docked.

If you’re interested in learning more about our maritime solutions, call 480-948-5555 to contact an application engineer about your project requirements.

Testing the Reins

Think of nearly any piece of hardware, especially those with moving components, and chances are a force measurement device was used in its development and testing.

Interface supplies load cells, torque transducers, load pins, tension links, and data acquisition devices utilized in testing hardware components for automobiles, drones, rocket engines, medical devices, bridges, watercraft, and everything in-between including for horses.

The applications for our products grow broader every year, so much so that we are rarely surprised with the ingenuity and innovation abound. There are no limitations, including in the equipment utilized in core agriculture markets, which comprises of products used in the equine industry.

In one customer’s project, were able to provide valuable sensor technology for a test and measurement project for products used with horses. Included below is a brief preview of the two new applications notes we developed based on the specific requirements for this equine industry design.

A customer came to Interface needing to quantify the poll pressure on the bridle of a horse. We created a solution using both a Wireless Telemetry System (WTS) and a Bluetooth® Telemetry System (BTS) Equine Bridle Tension System, with two SMA Miniature S-Type Load Cells in both the line of the reins and that of the cheekpiece on one side of the horse to study the dynamic response of the cheekpiece tension to rein tension in the ridden horse. Utilizing the WTS or BTS, the valuable data can be displayed and recorded in real time.

Within the real experimental system these sensors were used to test the tension resulting from the rider’s hands, the horse’s mouth and the bit, the elasticity of the equine mouth provides a “floating” fulcrum and a potential source of time-lag and decoherence between the dynamic rein and cheekpiece tensions. Because the cheekpiece is directly attached to the headpiece, we we’re able to assume that forces seen in the cheekpiece are those that are applied to the poll of the horse.

Want to learn more about this agriculture industry solution?  Be sure to read the Equine Industry WTS and BTS Bridle Tension System application notes.

Interface Bluetooth Telemetry System Provides Measurements Viewable on Mobile Platforms

The new Interface Bluetooth Telemetry System features a free iOS and Android app to allow users to view data from multiple sensors in real-time on a smartphone or tablet.

Providing its customers with a more accessible solution for viewing and downloading force measurement data, Interface has introduced its new Bluetooth® Telemetry System (BTS) solution. At the heart of Interface’s BTS solution is the powerful Bluetooth Low Energy (BLE) strain bridge transmitter module that provides access to high-quality measurements on a mobile platform such as a phone or tablet. BTS features high measurement resolution, simple integration into iOS and Android Apps, achievable ranges of up to 90m line of sight, extended battery life and the ability to view data from multiple sensors all at once.

“Interface is well-known in the industry for accuracy, and the BTS combines precision with innovative Bluetooth technology to provide the most user-friendly experience possible. The ability to receive critical data in real-time will greatly improve our customer’s product development efficiency in the digital age.” Joel Strom, CEO at Interface

The BTS features high measurement resolution, which produces a noise-free resolution of 1 in 92,000 counts (16.5 bit) when used with a 3mV/V sensor and 1 in 184,000 counts (17.5 bit) when used with a 6mV/V sensor. The system also allows for advert format and encoding as well as details on connected services to facilitate simple integration of the device within custom apps for OEM applications.

The BTS free iOS and Android apps are available for download and enable users to create dashboards with varying degrees of detail based on application requirements. The BTS sensor data output can be visualized on mobile devices with a variety of digital displays, gages, tanks, and charts. Displayed data can be defined as mathematical expressions consisting of readings from multiple transmitters, functions, and constants. The apps also facilitate Interface’s BTS module configuration and calibration.

The BTS solution continues to showcase the growing line of wireless technologies offered by Interface that are used for accurate force measurement. BTS joins Interface’s Wireless Telemetry System (WTS) in the growing demand by manufacturers and integrators who need flexibility and freedom from the restraints of wired systems. The Interface BTS is available now and details of the solution can be found here.

PRESS RELEASE

For more information on Interface and its innovative wireless force measurement solutions WTS and BTS, click here.  You can also compare the solutions in the overview below.  

WTS BTS Brochure

Advanced Testing with Telemetry Systems from Interface

In product development, flexibility is a crucial facet of creating efficient workflows. Having a diverse set of flexible tools and testing instruments allows engineers and manufacturers to approach their work from a wide variety of angles and environments.

Interface is keenly aware of the growing demand for manufacturers and integrators to have advanced systems that easily replace hard-wired systems, reducing installation and maintenance costs. Based on these needs, Interface offers a variety of off-the-shelf and custom force measurement wireless solutions, in multiple capacities, capabilities, ranges, and dimensions for all types of applications.

Case in point is Interface’s two advanced telemetry systems, the Interface Wireless Telemetry System (WTS) and the new Interface Bluetooth® Telemetry System (BTS). These telemetry systems transmit high-quality data from load cells to single and multiple devices. Both the WTS and the BTS offer a wide variety of benefits, including high accuracy, high resolution, IP-rated enclosures, and multiple configuration options. The quality of Interface load cell performance is fully realized utilizing the convenience of these systems, which are acting as a data bridge between the load cell and a display device.

The WTS and BTS products are designed to provide OEMs, labs, and engineers with flexibility in where and how they conduct product testing using load cells. The WTS was designed for a controlled lab environment or engineering facility with access to Wi-Fi® or ethernet data. The BTS solution was created to allow for field testing in areas with little to no access to the internet. Included below is a more in-depth breakdown of the features of Interface’s industry-leading telemetry systems.

WTS-BS-4 Wireless Base Station with USBWireless Telemetry System (WTS)

The WTS is a high-speed, modular system that allows for data collection from long ranges. It is powerful and easily expandable for measuring multiple sensor types and can connect with up to 100 sensors within a half-mile range. The device is supported by powerful configuration software with data logging and visualization for local or remote access. It comes in a wide variety of different model types, including integrated transmitter models, repeater models, output models, display models and antenna models. It can connect with up to 100 sensors up-to a half a mile range.

To see the range of wireless WTS products, go to /product-category/wireless-telemetry-system.

Bluetooth® Telemetry System (BTS)

The BTS features high measurement resolution, which produces a noise-free resolution of 1 in 92,000 counts (16.5 bit) when used with a 3mV/V sensor and 1 in 184,000 counts (17.5 bit) when used with a 6mV/V sensor. The system also allows for advert format and encoding as well as details on connected services to facilitate simple integration of the device within custom apps for OEM applications. BTS can connect up to 12 sensors to a single mobile device or to multiple mobile devices.

The premium advantage of the BTS, above the long battery life, low cost and mobile apps visualization resources, is its ability to connect directly to mobile devices to collect data on-the-go without an internet connection. This allows engineers to complete field testing in remote locations or hard to access areas. Free iOS and Android apps are available for download and enable users to create dashboards with varying degrees of detail based on application requirements. The BTS output can be visualized on phones and tablets by using digital displays, gages, tanks, and charts.

To learn more about the new Bluetooth Telemetry System (BTS) offered by Interface, go to /products/instrumentation/bts-bluetooth-telemetry-system.

For more information on Interface’s WTS and BTS products read below.  You can access a detailed spec sheet comparing the products along with individual datasheets online by registering online at Interface.com.

WTS BTS Brochure

 

Interface Highlights New Products at the 2019 Automotive Testing Expo

Interface is showcasing three innovative solutions for advanced test and measurement at the 2019 Automotive Testing Expo that highlight the range of capabilities for the long-recognized leader in force measurement solutions.

The products include the AxialTQ™, as well as Interface’s new Bluetooth® Telemetry System (BTS), Wireless Telemetry System (WTS) and the soon-to-be-released ConvexBT™ Load Button technology.

“The Interface innovations on display at the Automotive Testing Expo demonstrate our continued commitment to advancing technologies utilizing our decades of engineering prowess in force measurement,” said Joel Strom, CEO, Interface. “Our customers will enjoy the hands-on experience they can take part in at the expo.”

The new products feature expanding capabilities and emphasize the future in force measurement. Experts and engineers from Interface will demonstrate AxialTQ’s latest abilities, along with various applications for BTS and WTS. Visitors of Interface’s exhibit will also see a sneak preview of soon to be unveiled ConvexBT Load Button technology.

The revolutionary AxialTQ is the first of its kind in precision wireless rotary torque transducers with simultaneous analog and digital output options that enable real-time control and data collection with high accuracy. With stator and output module mounting flexibility, there are infinite configurations available to meet the various vehicle and industrial testing requirements.

Interface is also be showcasing its advancements in telemetry systems with both Bluetooth and wireless features. Interface’s BTS and WTS solutions enable torque transducers, load pins, load cells, and multi-axis sensors to transmit output to a device, display, PC or other systems. It wirelessly communicates with different types of receivers such as mobile devices, displays, handheld readers, analog outputs, relay modules and computer interfaces for easy configuration of the application.

The new products, along with interface’s industry-leading LowProfile® Load Cells, Mini Load Cells, instrumentation and calibration systems, are on display at the Automotive Testing Expo 2019.

PRESS RELEASE