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Interface Solutions are Designed and Built to Last

Interface was founded by a visionary and entrepreneur, Richard F. Caris, who believed that if you designed and built dependable, quality, and accurate products, you would also build a sustainable company that will last generations.

His passion is what drives Interface today, sustaining his legacy and commitment to design products that revolutionize industries around the world. Interface, now owned by his two daughters, is a women-owned manufacturing and technology company that started in a garage and now is one of Arizona’s most enduring businesses. The company, started in 1968, continues to maintain its headquarters and productions facilities in the heart of Scottsdale, Arizona.

Today, we are the trusted partner and supplier of global test and measurement solutions for testing labs and by makers of robots, rockets, medical devices, airplanes, industrial automation and farming equipment, new energy products, vehicles of all types, along with maritime and entertainment inventions.

Interface’s purpose is simple, we enable innovation that improves people’s lives and keeps them safe.

When it comes to building products that last, we are adamant about control and quality throughout entire process. Every stage, from design engineering, machining, strain gage manufacturing and assembly, our team works to ensure the highest degree of performance possible for everything we manufacture.

It is not uncommon for Interface to get service requests for products that we built decades ago, in fact several decades ago. It is the depiction of what Mr. Caris planned for, and what we continue to strive for every day. Interface is a company that offers products built to last.

Fundamental to Interface, made is the USA has long been a celebrated distinction of Interface’s core offerings, including our LowProfile Load Cells, known as the first precision pancake-styled low profile load cells on the market. In fact, Interface has been engineering force measurement solutions for more than 54 years and has more than 35,000 products to show for it.

Our dedication to our customers around the world to be a total solutions provider in force measurement has driven expansion of our core load cell and torque transducers to include an extensive line of multi-axis sensors, miniature load cells, instrumentation, accessories, custom solutions, OEM products and engineered to order designs.

What makes Interface different? Our core differentiator is precision. We are known for providing high accuracy, innovative solutions, engineering excellence, and quality products that our customers trust.

Additional key differentiators that make Interface a leader:

  • Interface is the world’s largest producer of low profile load cells.
  • Interface makes our own self-temperature compensated strain gages from our exclusive proprietary alloy.
  • Interface load cells are creep tested to the tightest specification in the industry.
  • Interface performs more than 100,000 calibrations every year in the world’s largest calibration lab.
  • Interface LowProfile™ load cell is moment compensated to minimize sensitivity to extraneous loads.
  • Interface’s Gold Standard Calibration System is the industry gold standard’ for test and measurement.
  • Interface is the only major load cell company offering a comprehensive system for customers to calibrate their own load cells.
  • Interface LowProfile™ load cells are individually calibrated and tested through a series of performance tests before it leaves our facility.
  • Interface calibrations are NIST traceable. And our lab has A2LA accreditation for both load cell and torque sensor calibration.
  • Interface can modify and customize force measurement solutions, delivering the broadest variety of available options in the industry.

Read more about our full capabilities here.

Learn more about our dedicated team and the Interface story about a company that has long-stood the test of time. Interface is built to last.

Interface Company Brochure

Recap of Accurate Report on Calibration

Interface recently hosted an in-depth discussion on the topic of calibration.  As one of the largest calibration labs in the world for force and torque sensors, our team shared insider tips, frequently asked questions, set up techniques and best practices in the lab during this extensive calibration webinar.

The ForceLeaders seminar also covered details about various calibration grade equipment like our 1800 Platinum Standard® Calibration LowProfile® Load Cell, 1600 Gold Standard® Calibration LowProfile® Load Cell, fixtures, load frames, and calibration systems.  We also delved into topics that include instrumentation, verification frames and software.

During the event, we covered a diverse set of subjects due to the range of experiences of our attendees including the top five reasons why calibration matters, the measurement of uncertainty, identifying errors and the parameters of calibration.

You will find the recorded event Accurate Report on Calibration is available to review the technical details related to each of these important calibration subjects.

Elliot Speidell, Brian Peters and Chris Brandenburg covered a wide range of topics, including:

  • The Metrology Perspective
  • Interface Calibration Methodology: What, Why & How
  • Top 5 Reasons Why Calibration Matters
  • Calibration and Measurement Uncertainty
  • What Errors are Characterized in the Calibration Process?
  • System Calibration Considerations
  • Calibration Lab Set Up Best Practices + Tips
  • Optimization + Calibration Applications
  • Fixtures + Standard Equipment
  • Interface Calibration Services
  • Do & Don’t Tips + FAQ

To get things started, we began the event with a quick conversation about metrology, the science of measurement, which embraces both experimental and theoretical determinations at any level of uncertainty in any field of science and technology.

Metrology is the global network standardizing measurement units. Calibration is the action taken at each step in the metrology network.

Metrology is important to Interface because it provides the standards for controlled processes, systems, reliability, accuracy, quality and science. Calibration is the set of operations that compares the accuracy of a measuring instrument of any type, such as a load cell or torque transducer, against a recognized standard. The process of calibration includes adjusting the measuring instrument to bring it in alignment with the standard.

Why is calibration of load cells and torque transducers important?

  • All load cells are subject to performance degradation due mistreatment, drift, or aging
  • You need traceability and quality system requirements
  • Pre and post-test verification is critical for data validity
  • Even load cells manufactured to the highest standards require regular calibration

Interface calibrates every load cell and torque transducer to spec before it leaves our facility. We also provide recalibration services for all types of devices, even those we don’t manufacturer. This results in more than 100,000 calibrations every year by our trained technicians. During this event we shared valuable tips for setting up and operating a world-class calibration lab.

Best practices for calibration labs:

  • Define workspace requirements
  • Qualify measurement types and models
  • Identify suppliers
  • Select calibration grade equipment
  • Assemble lab
  • Train lab techs
  • Create certification and testing protocols
  • Define workflows
  • Utilize software for tracking assets and certificates
  • Know maintenance and recalibration schedules

The Accurate Report on Calibration recorded event is available online to watch at your convenience.

If you need help in defining the best calibration grade systems or equipment for your specific test environment, contact our application engineers.  If you need a calibration service, you can submit your request online.

Faces of Interface Featuring Tin Nguyen

Today’s Faces of Interface features a person who might possibly hold the most titles in the company, and for good reason. Tin Nguyen is our calibration engineer, manufacturing engineer and business unit manager for calibration. Tin has earned all these titles along with the important responsibility through his relentless ability to take on and excel in new tasks, as well as his desire to learn. Check out his story.

Since he was about the age of eight years old, Tin had a proficiency for learning how to design and build things. It all started growing up on his grandparent’s farm where he would theorize ways to make tools and machines around the farm easier to use or more efficient. He vowed then that when he grew up, he would find a way to build things to make life easier for people.

Tin went on to attend Arizona State University (ASU), where he received a bachelor’s degree in manufacturing engineering and in technology in 2000. He really enjoyed the ASU engineering school experience because it was hands on and he got to work with the latest technology, preparing him for the real world. While attending school, Tin also served as an auto mechanic for racing cars to earn some extra money on the side and because he really enjoyed the work.

Tin joined Interface in September 2001. He began his career as a calibration associate in the calibration lab. After a few years in the lab, Tin was then promoted to manufacturing engineer. A year later, he was promoted to calibration supervisor followed by the calibration departments business unit manager. His success in each of these roles allowed him to retain some of his titles and work throughout the company to lend his skills and expertise.

Today, his role covers quite a bit of what we do here at Interface. His day-to-day responsibilities include developing and maintaining tooling for calibration, fixturing, improving production processes, auditing equipment, figuring out ways to reduce costs, training calibration techs, maintaining calibration standards, looking after 20 different rigs, to highlight a few. His depth of experience and expertise lends to supporting and helping the company meet the growing demands for Interface’s quality products.

What Tin enjoys so much about working at Interface and continuing to take on new roles is that he loves to learn everything there is to know about the company and serving customers. Tin noted, there are a lot of talented people around him to provide that knowledge and support. After more than 20 years with the company, Tin still feels that he has more to learn. He’s also very honored by the trust that Interface and its leadership have placed in Tin to take on all of his important roles.

In his free time, Tin loves to travel and explore the great outdoors. He enjoys hiking, camping, fishing, boating and more. And, as if he doesn’t already have enough projects in his work life, Tin is also very fond of upgrading and remodeling his home. He takes a lot of ownership over the process and will do everything that he can before hiring somebody to help.

With all the hats Tin wears, he knows Interface inside out and we’re thrilled to have him and his cross-departmental expertise as part of the Interface family! We hope you enjoyed the newest entry into our Faces of Interface and if you’re looking to learn more about our talented staff, visit our ForceLeaders feature here.

Accurate Report on Calibration

Learn from Interface force measurement solutions experts about calibration, why it matters, types of calibration and the precision equipment used in the calibration process. Interface shares decades of experience in calibrating more than 100,000 load cells, torque transducers and other devices every year. Elliot Speidell provides tips, parameters for optimization, lab set-up recommendations and answers calibration related questions in this new recorded ForceLeaders virtual event.

Users of Interface Test and Measurement Products

Interface has a long history working with several types of users that rely on our products for test and measurement.

From pioneering engineers working in campus labs to ground-breaking scientists and innovators finding solutions to complex problems. We often share insights about the many industries that Interface serves and how our extensive line of products are used in a wide variety of applications within these industries.

In this Interface IQ Blog, we want to highlight individuals who use our products and discuss how they are used in various projects, programs, and testing environments.

We recently asked our customers how they utilize our products and here are their responses:

  • Calibration Equipment – 36%
  • Product Testing and Use in a Test Lab – 30%
  • New Product Design and Engineering Solutions – 25%
  • Products Manufactured into Original Equipment or Devices – 25%
  • Fatigue Testing – 20%
  • As Components of Other Products -16%
  • Experimentation – 14%
  • Education and Training 7%

Note that each responder chose all that applied in the survey.

Interface Product and Service User Types

Product Design Engineers

Product design engineers are involved from the very beginning of new production introduction (NPI). They are theorizing new products or product improvements, drawing designs, and developing prototypes. Force measurement plays a key role in NPI, enabling many different capabilities including automation, in-product performance monitoring, and more. These engineers benefit from Interface products because we offer top-quality performance, and we can uniquely customize our products and complete solutions to meet new product designs. Read our recent profile: Why Product Design Engineers Choose Interface.

Product Test Engineers

Product testing remains Interface’s largest user profile across industries. Interface provides various load cells, torque transducers, data acquisition instrumentation of all capabilities and capacities to create small and large testing solutions. We offer solutions for testing products, manufactured parts, prototypes, consumer goods, devices, OEM solutions and embedded components. We work directly with product testing engineers and test lab experts to supply standard, engineered-to-order, and customized solutions to fit into a test machines, rigs, and test benches. Often our products are designed right into the product to provide instant user feedback. Interface products are used to test everything from the structural integrity of an airplane to the minute forces of heart valve clamps used in open heart surgery. Product Test Engineers choose Interface due to the reliability and quality of sensors, along with precision accuracy.

Metrologists

Metrology is the science of measurement, embracing both experimental and theoretical determinations at any level of uncertainty in any field of science and technology. Therefore, it is all too common to find many Interface products within a metrology lab. Metrologists use Interface products to calibrate the machinery and tooling that will is frequently used during production and manufacturing. The relationship between Interface, metrologists and manufacturing engineers is an important one because each role in partnership ensures the quality of the products that leave the manufacturer’s doors.

Manufacturing Engineers and Production

Interface products can also be found within many of the machines, equipment, and tools on a manufacturing floor. These engineers will often use Interface products as embedded sensors or for process monitoring. With industrial automation, our sensor technologies are used to enable a machine to ensure certain robotics or automated functions are tuned correctly to provide the right amount of force. Some examples include packaging lines, bolt fastening, bottle capping machines in a soda factory or stamping machining that mark the minute symbols or logos on a pill. Manufacturing facility attendants also use force measurement to monitor machines in use. When force data is observed outside of a safe range, a manufacturing attendant may determine that a machine on the floor needs calibration or repair.

Educators

Another major customer of Interface are professors and lab techs in higher education facilities. Colleges and universities, specifically engineering departments often have Interface blue load cells and testing equipment onsite. Force measurement’s role is growing rapidly in STEM, as workforce demands seek out students experienced in R&D, engineering, design, mathematics, science and proving concepts. Therefore, professors are purchasing our products to give students hands-on experience with sensor technologies in early and advanced education. In fact, many young students today have exposure to products tested or using active sensors as part of their functions, like tablet displays, planet rovers, sports equipment, robotics, gaming brake pedals, rockets, and drones. Working together with academic institutions, we understand that having access to the best components helps develop future engineers as innovators.

This is a concise list of different people and titles we have worked with over the years. There are many more out there. Also, the use of force measurement sensors is growing rapidly in product design and development, so we expect this list to continue to expand. We are proud to serve such a diverse range of individuals, industries and applications and we look forward to what the future of force measurement holds.

Faces of Interface Featuring Kasilyn Halawith

Kasilyn (Kasi) Halawith is Interface’s repair service manager, which handles our product calibration and repair services. In our feature of Faces of Interface, we learned that Kasi is a jack of all trades and has excelled across a variety of industries before finding a home at Interface. To begin, Kasi is a rare Arizona native who grew up in Moon Valley, a small town in North Phoenix. She was raised here and continues to raise her two daughters in the Valley.

Kasi’s career can be summed up by saying there really isn’t anything she can’t do. Throughout her life she has held positions in the automotive industry, food and beverage, pharmaceutical, and more. The one thing that has remained consistent is that she has always excelled in customer facing roles because she understands how to work with people to get them exactly what they need.

Some of Kasi’s professional experience includes 11 years at Midway Chevrolet, where she worked as the body shop coordinator. Seven years at Sapphire Catering, where she was head server and led efforts to cater to MLB Spring Training attendees. This job was actually nearly a year-round gig because of how much time professional baseball players spend in sunny Arizona in the offseason. Additionally, Kasi also spent time as the office manager at Roadrunner Pharmacy.

These experiences taught Kasi the value of patience in customer relationships, as well as the need to always keep communication open to ensure customer needs are always met. It also taught her to be proactive whenever possible to create the best environment possible for customers. She is a strong advocate in creating positive customer experiences.

About three years ago, Kasi was ready to take on the next challenge in her career and learned about Interface through a friend. Interface needed someone to assist our Repair Service Manager at the time and Kasi was the perfect fit for the role.

Kasi quickly moved into the manager role and has excelled at serving Interface repair customers. Her role today involves responding to dozens of important customer emails every morning, processing new orders, return material authorizations, and preparing quotes for customers. She is also in constant communication with customers nationally and our global network to help answer questions and keep customers updated on orders.

She really enjoys the role because she gets to work with a very diverse group of individuals and projects. She’s also very close with her team and the greater Interface staff mentioning that it is a great environment to work. Her team consists of 12 people, a mix of technicians and administrators who facilitate all repair service requests.

When Kasi isn’t being a rockstar repair service manager, her time is devoted to her family. As mentioned, Kasi has two daughters, one of which is at GCU pursuing a Bachelor of Science in Entrepreneurial Studies. Her other daughter is 18 years old and special needs, Kasi is a devoted advocate of hers. One of Kasi’s favorite hobbies is helping out with her girls after school programs. This includes a lot of crafting, developing t-shirts and mugs for spirit line as president of the Booster Club. Finally, Kasi has three adorable chihuahuas.

Kasi is an integral member of our team, and we are excited to share her story. If you are interested in learning more about our incredible team members at Interface, tune into our IQ Blog every month for a new Faces of Interface ForceLeaders feature.

Extending the Calibration Range of a Transducer

Interface has added a new technical white paper to our library, Extending Transducer Calibration Range by Extrapolation. This detailed engineering report delves into the concept of extrapolating the partial capacity calibration to full capacity, possibly thereby providing an increase in confidence in the extended range. The following is a brief introduction to the white paper and explanation of how extrapolation can increase confidence in your data.

Introduction

Force and torque transducers must be calibrated in a laboratory in order to be useful in their intended application. Applications of the transducers range from relatively basic process measurements to relatively critical calibration of other transducers or equipment. The laboratory calibration consists of loading the transducer with known masses and lever arms or using a comparison method where load is generated by hydraulic or pneumatic means and the transducer under test is compared to a reference transducer. In either method, the cost of calibration equipment rises rapidly with increasing capacity.

Many calibration laboratories have means to calibrate force up to about 10,000 lbf and torque up to about 20,000 lb-in. But capability for higher ranges is scarce. In fact, there are a very limited number of laboratories in the United States that have capability for force over 200,000 lbf and torque over 100,000 lb-in.

There has been some practice in the past by some manufacturers of transducers to calibrate a high capacity transducer at partial capacity and leave the owner to go on hoping and guessing for the sensitivity of the upper end of the capacity. This gives rise to the concept of extrapolating the partial capacity calibration to full capacity, possibly thereby providing an increase in confidence in the extended range.

When Full Capacity Calibration is Not an Option

Strain gage transducers are basically linear. That is, the output follows the input at a near constant ratio. The nonlinearity is routinely measured and typically is in range of ± 0.10%FS or less. This provides for the ability to interpolate values between calibration points with near zero error. But the same is not true for extrapolation which is really estimating values that are beyond the observable range. Conventional wisdom has it, and logically so, that extrapolation is not a valid method of calibration.

Extrapolating is similar to forecasting and that idea helps one realize the liability of it. But the various methods of extrapolation are not all equal. The purpose of this paper is to explore a method that has reasonable validity when economic considerations do not permit a full capacity calibration.

Extrapolation Methods

There are multiple methods of extrapolation. In the white paper, we outline three methods: Linear (0 and last point), Linear (last 2 points) and Poly (calibration points). We also expand upon the best methods for extrapolation by comparing these three methods, as well as demonstrating how to conduct the various methods. The goal of the white paper is to explain how to use extrapolation for best results.

The white paper goes into in-depth details on extrapolation, providing our customers and partners with a blueprint for extending transducer calibration range. If you’re interested in seeing the results and learning more, download the whitepaper here: Extending Transducer Calibration Range by Extrapolation.

For technical questions about Interface transducers and calibration, contact our applications engineers.

You can find additional technical white papers here.

Industry Leader in Test and Measurement

Interface was founded as a supplier of cutting-edge test and measurement industry solutions in 1968. It’s in our DNA and fundamental to what we’ve been engineering, manufacturing and selling for more than five decades. What started out as first to market with a pancake-style LowProfile load cell, has expanded into a broad mix of world-class test and measurement products and calibration services that enable T&M professionals full access to complete systems, from sensors to instrumentation.

Our mix of load cells, torque transducers, multi-axis sensors, calibration systems and other force measurement solutions allow engineers, product designers and manufacturers access to industry-leading testing devices that provide the most accurate and reliable data possible.

Whether that is testing the torque when applying a screw via robotics or verifying touch screen force for the latest 5G consumer hand-held device, we provide the sensors that test the machines, tools, and actual products before and in-market.

Interface is steadfast in ensuring the test and measurement professionals have more than quality sensors. We also provide T&M solutions to maintain and service testing equipment and devices used in labs and facilities throughout the world. The range of products we offer are from standard precision use to calibration-grade. Whether we are supplying our 1800 Platinum Standard Load Cell or a Verification Load Frame, Interface supports all types of T&M pros. Or as we like to call them, ForceLeaders.

Test and measurement use cases are growing due to the demands for miniature load cells, more data for intelligence gathering and automation functionality.  It is estimated that more than $27B is spent in the production of test and measurement equipment globally. And the market is growing due to professionals seeking advancements in equipment and sensor technologies for use in new products, maintaining equipment and sustaining usability with data and proven testing rigor.

Interface sensors are involved in a wide range of T&M applications across a multitude of industries, with increased visibility into new markets like IoT and smart data-drive technologies.

Trends in test and measurement that are fueling the greatest growth:

  1. Medical and healthcare devices using miniature and wireless sensor technologies
  2. Activation of sensors into real-time data monitors and feedback tools
  3. Networking and communications use with 5G and wireless sensor capabilities
  4. Robotics and industrial automation machines and equipment
  5. Safety and regulation equipment with performance sensors
  6. Consumer electronics durability and usability
  7. Environmental exposure and changing conditions, from submersible to extreme temperatures

Read more about the trends in test and measurement in 2022 Test and Measurement Industry Trends.

The reason Interface is the industry-leading provider is because T&M requires precision and reliability. Interface sensors are known for being the most accurate in the industry. From structural and material testing to static and fatigue testing, our products provide key data for manufacturers, engineers and testing professionals to ensure their products and services will hold up under designed loads and performance standards.

From our Ultra Low Capacity series measuring forces in mere grams to our LowProfile™ load cells with capacities up to 2 million lbf, our solutions can meet the needs for any test profile required when it comes to force.  In regard to torque testing, Interface can supply torque transducers with ranges as low as 0.005 Nm and up to 340K Nm to meet the needs of your test. Our overload protected low capacity load cells and torque sensor provide the most accurate results in the industry. In fact, T&M experts measuring torsion effects, tension tests, mass and kinetic energy are utilizing our products. Watch the video below to see some popular Interface Test and Measurement Product Solutions.

Interface provides an overview of solutions for the T&M industry, detailing our capabilities and providing an overview of some of recent applications. Of course, there are hundreds of use cases every year that depend on Interface, so these are just a couple highlights we thought you would find interesting below. Download the T&M Industry brochure at https://bit.ly/37q3Bnx. E-Bike Torque Measurement

An E-Bike manufacturer needed to test the torque on their electronic bicycles. They needed a torque sensing system that measures how much force the bike rider is pedaling onto the pedals, because this determines how much electric power the bike’s motor generates. Interface suggested installing the Model T12 Square Drive Torque Transducer where the pedal assist sensor would normally be. The T12 Square Drive Torque Transducer’s results can be recorded, graphed, and logged using the SI-USB4 4 Channel USB Interface Module when connected to the customer’s PC. Using this solution, the E-Bike manufacturing company successfully tested the torque on their electronic bicycles with Interface’s products and instrumentation. Read the full E-Bike app note here.

Proving Theoretical Cutting Forces of Rotary Ultrasonic Machining

Rotary ultrasonic machining is a hybrid process that combines diamond grinding with ultrasonic machining to provide fast, high-quality drilling of many ceramic and glass applications. This new method has been theoretically proven using computer models. Rotary ultrasonic machining generates forces of a very small magnitude. To prove this theory, any load cell used for measurement must be sensitive, while at the same time retaining high structural stiffness within a compact, low-profile envelope. Interface’s 3A120 3-Axis load cell is installed in the rotary ultrasonic machine to measure the forces being applied to a sample part. With clear signals and minimal crosstalk, the applied forces are recorded and stored using an the BSC4D Multi-Channel PC Interface Module. The 3-Axis load cell provides excellent data helping uncover the relationship between machine cutting parameters and the forces applied on the component. Using this knowledge, the machining process can be reliably optimized for new materials and operations. Learn more about this machining T&M app note here.

You can learn more about all types of T&M applications in our Applications Catalog, demonstrating the diversity and range of T&M solutions and ingenuity of our customers.

Additional Resources:

Interface Solutions for Testing Tools

Insights in Torque Testing Featured in Quality Magazine

 

2022 Test and Measurement Industry Trends

Interface continues to experience significant growth in demand and fulfillment of our precision measurement products and services. Despite the ongoing challenges in supply and overall health and economic concerns, our focus has remained steadfast to serve customers with innovative solutions, facilitated requests for specialized engineering and production requests and expeditiously working to meet the delivery schedules aligned to our customers’ requirements.

As the overall T&M industry grew, so did the demand for engineers and manufacturers across all industries to have proven solutions from their test and measurement equipment, expanded capabilities from sensor technologies, as well as explore new ways of optimizing products with real-time, accurate measurement.

As we look ahead to 2022, we are also investing in new and existing trends and exploring how they will shape the overall market next year and beyond. To help prepare our customers, here are our predictions for the new year, along with what is hot and trending in force measurement. The following provides some insights from our experts on how Interface is prepared to address these trends, while continuing to serve our customers at the highest level of satisfaction. Here is Interface’s viewpoint on market trends and predictions for 2022 and beyond.

Big Data Continues to Rule Product Design and Test

Over the last few years, we’ve shared our view on the Industry 4.0 revolution and how Interface customers are demanding more data from their T&M tools to give exactness in accuracy and all-encompassing performance data at the earliest phases of product design. Not only will this continue, but it will expand rapidly. In the force measurement world, Interface has responded by serving our customers with new innovations in multi-axis sensors that provide more force data on more axis. Interface offers a wide variety of multi-axis sensors including 2, 3 and 6-axis sensors. We certainly anticipate a continued growth in demand for multi-axis sensors as our product line expands to meet the requirements.

In addition, Interface is seeing more requests from manufacturers and product designers to embed sensors and measurement capabilities within their products. To enable continuous improvements and advancements in smart manufacturing and product designs, sensors are being used to provide real-time feedback on machines, components, equipment, and consumer products. These sensors are often designed in or embedded into the OEM product to predict the health in each type of use case, as well as notify users when a repair or adjustment is needed for safety, user satisfaction, and controlled maintenance. In the manufacturing applications, this capability significantly reduces facility downtime. To meet this demand, Interface is investing in more automation capabilities within our own manufacturing facilities to produce high volume sensor solutions for OEM customers. This market is growing rapidly, and Interface is working hard to meet the needs of our customers that need our products in volume.

New Advancements in Strain Gages

Another trend that Interface is actively investing in is new strain gage technologies and manufacturing techniques to better serve the high-production and OEM markets. Interface uses proprietary strain gages for all products we manufacture. When OEMs are making high-volume product orders and need sensors that fit their exact needs without breaking their budget, Interface is ready to meet the demand. One of the ways that force sensor manufacturers can meet OEM cost needs is through innovation in strain gages, the heart of any measurement device. Interface deploys a team of resources to design and build custom strain gages when a unique solution is part of the design requirements. Interface has expanded our specialization and expertise in mechanical engineering, chemical engineering, and metallurgy to meet this specific trend and need. We are currently undergoing critical R&D to find new ways to develop these components and working directly with customers to meet their data requirements. Check out this post on strain gages.

Growing Demand for Wireless Solutions

Another trend that is continuing to gain momentum is the growing need for wireless measurement solutions. Wireless systems are helping manufacturers simplify the integration process and create a cleaner safer test environment with far less wiring. Wireless communication is also playing a major role in advanced manufacturing and smart products. By connecting systems wirelessly, users can monitor testing and in OEM applications, review the health of a system, from a central point. This includes for components used in the field, underwater or via remote locations for assembly and test.

These wireless systems also help improve accuracy significantly. Wireless technology has gotten to the point where we can receive more accurate readings when converting from an analog to a digital signal. This is especially important in highly complex and regulated industries like aerospace, energy, or medical. Wireless solutions will continue to grow, and Interface continues to develop new wireless total system solutions for our various product lines.

Faster, More Efficient Calibration Services

One of the most critical facets of working in manufacturing and technology is meeting the demands of our clients in an extremely timely manner. Innovation, advancements and testing demands slows down for no one, and our customers are no exception. This also requires regular maintenance and servicing of our devices. Interface recommends annual calibration services to ensure your force and torque measurement products are performing as designed. We understand they need our products and services fast. As part of our commitment to customers, Interface provides high quality calibration services that are key to long lasting and accurate force sensors. This service has grown rapidly alongside the force measurement industry and we’re receiving more re-calibration orders than ever before. To meet this demand, Interface is investing heavily in both people and technology to further expedite this process and meet our promise of expeditious turnaround times for calibration services. Read more about calibration here.

Complete Systems

Sometimes out-of-the-box meets the exact requirements, sometimes it’s in the box.  Interface continues to expand our product mix to include advanced instrumentation, accessories, sensors and unique housing for full systems due to growing demands. Our team of solution engineers partner with our customers to identify the specifications and understand the application to build completely custom solutions, from single sensors to complete systems. These systems can be used within lab testing environments or as remote testing solutions.  Learn more about the capabilities of our custom solutions team here.

These are just a few of the many trends occurring in test and measurement into 2022 and beyond. Technology is progressing at a rapid pace. Our customers need more data, that’s abundant and accurate. Our sensors are seeing new application and use cases, ranging from testing unmanned space vehicles to smart agriculture components.

Rest assured, Interface is deeply invested in addressing these trends and serving our customers in the new year and beyond with critical innovation. It’s what we’ve been doing since 1968. We see an abundance of opportunities and possibilities in working with our customers to get the best products for their projects, programs, and OEM products. Whether they need our standard, engineered-to-order, and custom solutions, we are here to serve and ready for 2022. How can we help you?

Additional Resources

Interface Multi-Axis Sensor Market Research

Interface All-In-One Custom Test Systems

Additional Interface Calibration Grade Solutions