Force measurement is integral to advanced manufacturing systems, especially when it comes to how this technology is used in production lines. Force sensors are utilized in both testing and monitoring of a wide variety of machines to ensure accuracy and repeatability throughout the production line. These sensors are also used by production line engineers in the design and development of systems used to ensure accuracy in measurements of force, weight, compression, and torque as products and components move throughout the line, including distribution.
Watch how Interface provided an industrial automation solution for small pallets used in the distribution of manufactured products. In the video, we highlight a request for a pallet weighing solution to use in their warehouse to monitor their products and goods 24/7. They need to use sensor technologies to verify if any products are missing based on the weight, and able to determine pricing for their goods based on the weight.
Interface works with a large range of manufacturers and equipment makers to improve quality and productivity by supplying high-performance measurement solutions. From using miniature load cells to apply the exact force needed to press a brand identity onto fragile consumable, to using multi-axis sensors for verifying performance data when making intricately machined parts, Interface products are commonplace in manufacturing and production.
In fact, Interface offers manufacturing and production standard off-the-shelf, engineered to order and complete OEM solutions including load cells, instrumentation and weighing devices. Our products provide the quality and durability necessary within industrial environments. In addition, we can customize the majority of our products to fit unique and evolving needs as sensor technologies like robotics and advanced manufacturing devices are integrated into production lines.
Load cells are frequently used in monitoring equipment. Interface can custom design force sensors to be installed directly into product for monitoring certain forces in real-time, including for use in industrial automation robotics. This is particularly popular in manufacturing because you can monitor equipment to understand when it may be out of alignment and needs to come down for repair, rather than risking a disruption in production. This is particularly important in automated production lines because it gives engineers and extra set of eyes on machines and improves efficiency overall by reducing downtime.
One of the unique use cases for load cells used for monitoring is in weighing materials held on pillow blocks bearings. Pillow block bearings, or similarly constructed bearing, are used to carry rolled materials or conveyor belt. Interface’s new PBLC1 Pillow Block Load Bearing Load Cell can be placed underneath the bearing to measure the weight of whatever material is being held up. These types of bearing are often found in machines with similar type of bearing are used on conveyor belts moving products down a production line.
Manufacturing Feed Roller System
A customer has a feed roller system and needs to monitor the forces of both ends of the rollers, in order to maintain a constant straight feed. They would also prefer a wireless system. Interface came to the rescue with our Pillow Block Load Cells and WTS Wireless Telemetry Systems. Interface suggests installing two PBLC Pillow Block Load Cells at both ends of the bottom roller to measure the forces being applied. The forces are measured when connected to WTS-AM-1E Wireless Strain Bridge Transmitter Module. The data is then transmitted wirelessly to the WTS-BS-6 Wireless Telemetry Dongle Base Station and the WTS-BS-1-HA Wireless Handheld Display for multiple transmitters, where data can be displayed, graphed, and logged on the customer’s computer.
Production Line Conveyor Belt Adhesion Test
A customer wants to test the adhesion strength in between the many layers and textiles of a conveyor belt. They want to conduct a separation test from the rubber of the conveyor belt from the other layers. They would also like a wireless solution. Interface’s SMA Miniature S-Type Load Cell is installed in the customer’s tensile test load frame, where it measures the forces applied as the test is conducted and the layers are pulled and separated. When connected to the WTS-AM-1F Wireless Strain Bridge Transmitter Module, the data is wirelessly transmitted to WTS-BS-5 Wireless Analog Output Receiver Module with nV output. The WTS-BS-5 can then connect to the 9330 Battery Powered High Speed Data Logging Indicator to display, graph, and log the data with supplied BlueDAQ software.
Industrial Automation Robotic Arm for Production
A manufacturer of a robot arm needs to measure force and torque when the arm picks up and places objects. The manufacturer needs a wireless system to accomplish this in order to log the measurement results. Interface supplied Model 6A40A 6-Axis Load Cell with Model BX8-HD44 Data Acquisition/Amplifier.
Interface force sensors can be used in a number of ways within the manufacturing industry across a variety of applications for the test and monitoring of machines and production lines.