Interface offers proven sensor technologies for essential mining applications. Our durable range of load cells and torque transducers measures mechanical forces, loads, and torque on mining machinery, including excavators, scales, transports, conveyors, cranes, and drilling systems. These sensors are built to endure extreme conditions while delivering accurate data that facilitates predictive maintenance and safer operations. Our instrumentation system provide data logging, real-time analysis, alarm functions, and DAQ capabilities.
Mining Tank Weighing
Mining operations use tanks for blending, dosing, and mixing materials. Interface’s WSSCLC-Mount Weighing Assembly Load Cells, combined with the 1280 Programmable Weight Indicator provide measurement of material weight within the tanks. This system enables operators to track the amount of material being added or removed, preventing overfilling or under-dosing for better quality control, increased process efficiency, and less waste in material management.
Monitoring the Safety and Regulation of Cranes
Cranes and lifting systems are essential to mining operations. Interface’s WTSATL-JR Aluminum Compact Wireless Tension Link Load Cell can verify if a crane is capable of safely lifting the working load limit (WLL) or safe working load (SWL). Pairing with a WTS-RM1 Wireless Relay Output Receiver Module, the system can trigger alarms as loads approach maximum capacity. Data from the sensors is transmitted to the WTS-HK-S Next-Generation Wireless Handheld or PC, allowing operators to make immediate safety decisions and maintain compliance.
Mining Truck Scale
Accurate weighing of mining trucks prevents overloading, which can cause structural damage, safety hazards, and inefficient fuel consumption. Interface’s WTS 1200 LowProfile Load Cells are easy to integrate into truck weighing scales. As a loaded truck drives over the scale, it captures weight measurements and transmits the data to the WTS-BS-4 Industrial Base Station. The data is processed and analyzed with Interface’s Log100 software. At the same time, the WTS-LD2 Wireless Large LED Display provides real-time feedback to ensure compliance with load regulations and improves logistics efficiency.
Excavator Test and Measurement Applications
Excavators perform essential tasks such as digging, lifting, and moving heavy materials. Interface measurement devices are vital for assessing the performance and efficiency of these machines by measuring the digging force applied by the excavator’s bucket as it penetrates the ground, ensuring it meets the necessary performance standards for specific materials or depths. Torque transducers measure the swing torque of the excavator, verifying that there is enough rotational power to move the boom and bucket safely and efficiently. This data gives insights to optimize excavator design, improve energy efficiency, and increase reliability in extreme conditions.
